Electrochemical reduction of nitrate provides a sustainable
route
for the recycling of waste nitrate to valuable ammonia when powered
by electricity from renewable sources. Development of such a process
requires efficient electrocatalysts that can facilitate high single-pass
conversion of dilute nitrate to ammonia. Here we report a Cu nanowire
electrocatalyst for nitrate reduction that was prepared by growing
Cu nanowires with tunable morphology and density on a Cu foam substrate.
Compared with the Cu foam, the Cu nanowires created new catalytic
sites and greatly enhanced the activity and selectivity for nitrate
reduction to ammonia. As a result, the optimized Cu nanowire electrode
showed a 3-fold increase in the nitrate reduction activity with a
90% Faradaic efficiency for ammonia production at a low overpotential
of −0.1 V vs RHE in an electrolyte containing 5 mM nitrate,
which is attributed to the high catalytic surface area with an appropriate
combination of Cu(100) and Cu(111) facets. The electrode was further
tested for continuous nitrate electrolysis using a flow cell, which
achieved a 76% single-pass conversion of nitrate with a 93% ammonia
Faradaic efficiency, demonstrating great promise for applications
in wastewater treatment and sustainable ammonia production.