Emerging application of nanoparticle-enriched cutting fluid in metal removal processes: a review

Singh, Rabesh Kumar; Dixit, Amit Rai; Mandal, Amitava; Sharma, Anuj Kumar

doi:10.1007/s40430-017-0839-0

Cited by 50 publications

(19 citation statements)

References 177 publications

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“…Furthermore, Singh et al [10] and Kishawy et al [11] studied the machining performance using MQL and concluded that using MQL technique surface nish and tool life improved and machining temperature, cutting forces are reduced. Ganguli et al [12] investigated the machining performance of Automized cutting uid spray system during machining of Titanium Alloy.…”

Section: Introductionmentioning

confidence: 99%

“…Behera et al [9] proposed a model for local coe cient of friction as a function of MQL parameters and cutting conditions that predicts cutting forces, contact length and chip thickness under MQL environment. Furthermore, Singh et al [10] and Kishawy et al [11] studied the machining performance using MQL and concluded that using MQL technique surface nish and tool life improved and machining temperature, cutting forces are reduced. Ganguli et al [12] investigated the machining performance of Automized cutting uid spray system during machining of Titanium Alloy.…”

Section: Introductionmentioning

confidence: 99%

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A Novel Study on The Effects of Minimum Quantity Lubrication and Machining Parameters in Turning of Ti-6Al-4V Alloy By Applying Al2O3-Graphene Hybrid Nanoparticle Enriched Cutting Fluid

Kr¹,

Khan²,

Israr³

et al. 2021

Preprint

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In Minimum Quantity Lubrication (MQL) very small amount of cutting fluids are used. Currently, nanoparticles are added into cutting fluids to magnify the cooling and lubricating properties. Several studies are available on MQL to check the machining performance in terms of cooling and lubrication using nanofluids like Ag, SiO2, MoS2, Al2O3, Cu and MWCNT. However, limited evidences are available in applying hybrid nanoparticles in machining processes. Present research investigates the effect of hybridization of two different nanofluids on machining performance in turning operation of Ti-6Al-4V alloy. Moreover, machineability was evaluated and analyzed by performing turning using minimum quantity lubrication (MQL) cooling technique. Cutting temperature and surface roughness of machined surface were taken as technological performance parameters to evaluate the machinability of Ti-6Al-4V alloy. Hybridization was performed by mixing alumina based nanofluid into graphene nanoparticles in a fixed volumetric proportion 80:20 using vegetable oil as base fluid. Additionally, machining performance was evaluated by preparing hybrid nanofluid in different concentrations like (0.25,0.50,0.75 and 1.00vol%) and tested for thermophysical properties before experimentation. Significant improvements in thermophysical properties were observed during hybridization of Al2O3 and Graphene. For parametric optimization and design of experiment, Taguchi orthogonal array has been employed. Machining performance of vegetable oil base alumina-graphene hybrid nanofluid was compared with monotype alumina based nanofluid and a significant reduction cutting temperature and surface roughness was observed respectively.

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Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

A Novel Study on The Effects of Minimum Quantity Lubrication and Machining Parameters in Turning of Ti-6Al-4V Alloy By Applying Al2O3-Graphene Hybrid Nanoparticle Enriched Cutting Fluid

Kr¹,

Khan²,

Israr³

et al. 2021

Preprint

View full text Add to dashboard Cite

show abstract

“…The results indicated that the cutting force decrease and the wearing of tool is reduced on account of the lubrication of atmospheric molecules. Singh [20] researched the influence of nano-particle cutting fluid on metal removal process. Wang [21] discussed the effect of water molecules on tribological behavior and property measurements in nano-indentation processes and found that the participation of water molecules makes the initial indentation force increases and the biggest indentation force decrease.…”

Section: Introductionmentioning

confidence: 99%

Effect of Fluid Media on Material Removal and Subsurface Defects Evolution of Monocrystal Copper in Nano-Cutting Process

Wang

Zhang

et al. 2019

Nanoscale Res Lett

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The effect of fluid media on material removal and subsurface defects evolution in nano-cutting process of single-crystal copper is investigated by means of molecular dynamics simulation. In this paper, the removal mechanism of the chip and formation mechanism of machined surface are investigated by analyzing the atomic migration and dislocation evolution of workpiece during nano-cutting process with the use of aqueous media. The distribution of temperature and subsurface defect crystal structural transformation are investigated, which are analyzed by centro-symmetry parameter and common neighbor analysis methods. The results show that the workpiece material is removed by the extrusion shearing action of the cutting tool. The lubrication of the aqueous media can reduce the cutting force and lower the height of cutting chip. Particularly, the cooling action of the fluid media results in the formation of a typical defect “similar-to-grain boundary” in subsurface of the workpiece. And the temperature of workpiece has a distinct decrease during nano-cutting process with the use of fluid media.

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“…It was observed that surface roughness, cutting force, thrust force and feed force were considerably reduced. It was observed in paper [26] that inclusion of copper oxide in water during turning process reduces temperature and improves the life of the tool. In paper [27], the impact of alumina-graphene as hybrid nano fluid reduced flank wear and temperature in turning AISI 304.…”

Section: Introductionmentioning

confidence: 99%

Experimental investigation of copper nanofluid based minimum quantity lubrication in turning of H 11 steel

Ganesan

Babu

Santhanakumar

et al. 2018

J Braz. Soc. Mech. Sci. Eng.

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Plentiful supply of coolant might enhance the machining cost and also generates environmental hazard. As a result, substitute methods are required to eliminate the problems encountered during use of coolant. In this investigation, the impact of cutting speed, feed and lubrication conditions (dry: no lubrication, oil: machining is performed with groundnut oil and nano fluid: machining performed with copper nano fluid) on surface roughness, tool wear and chip morphology in turning of H 11 steel with minimum quantity lubrication (MQL) were examined. Experiments were conducted using L 18 orthogonal array. The results reveal that copper nanofluids with MQL provide a substitute for dry and oil machining. Response surface methodology has been used to derive optimal values and mathematical models. Tool wear was reduced by 66% and surface roughness by 40% while machining with copper nano fluids. The surface roughness and tool wear were decreased under optimal machining conditions. Generation of large notched tooth in chips has been minimised with copper nano fluids. Furthermore, the morphology of the chips were analysed for dry, oil and nano fluid under scanning electron microscope to observe the texture created.

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Emerging application of nanoparticle-enriched cutting fluid in metal removal processes: a review

Cited by 50 publications

References 177 publications

A Novel Study on The Effects of Minimum Quantity Lubrication and Machining Parameters in Turning of Ti-6Al-4V Alloy By Applying Al2O3-Graphene Hybrid Nanoparticle Enriched Cutting Fluid

A Novel Study on The Effects of Minimum Quantity Lubrication and Machining Parameters in Turning of Ti-6Al-4V Alloy By Applying Al2O3-Graphene Hybrid Nanoparticle Enriched Cutting Fluid

Effect of Fluid Media on Material Removal and Subsurface Defects Evolution of Monocrystal Copper in Nano-Cutting Process

Experimental investigation of copper nanofluid based minimum quantity lubrication in turning of H 11 steel

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