Development and Commissioning of a Small Engine Test Cell Jacob R. Brown For the purposes of providing the Center for Alternative Fuels, Engines, and Emissions (CAFEE) of West Virginia University (WVU) with the ability to perform engine dynamometer and emissions testing on small engines in the range of 40 horsepower or less, a new test cell was built and commissioned within the CAFEE annex facility in the Morgantown Industrial Park in Westover, WV. The test cell was designed to be used with existing CAFEE emission testing equipment. Test cell commissioning demonstrated the ability of the system to properly operate full steady state test cycles, as well as capture steady state continuous gaseous emissions data and gravimetric particulate matter data. During steady state tests, which followed the ISO-8178 test cycle, the dynamometer showed the capability of holding engine speed within 2% of the reference set point value, and within 1% on a mean basis. Similarly, setpoint reference torque loads between 10 and 60 ft-lbs, which were based on a full map of the test engine, the dynamometer was able to hold torque within 2% of the reference value, for each point and within 1% on a mean basis. A series of steady state tests performed on a 4 cylinder Isuzu CP201 Transport Refrigeration Unit (TRU) diesel engine resulted in baseline engine out emissions data (g/bhp-hr) for HC, CO, CO2, NOx, and PM of 4.31, 2.71, 751.98, 7.33, and 0.591 respectively. Controlled emissions results, with an exhaust aftertreatment Diesel Particulate Filter (DPF) containing an internal catalyst layer, resulted in reduction in HC, CO, and PM of 81, 84, and 86% respectively. The reduction in PM of 86% by the DPF was within the requirements of the California Air Resources Board (CARB) Low Emission TRU (LETRU) Level 2 PM reduction requirement for Verified Diesel Emission Control Strategies (VDECS). iii Acknowledgements I would like to extend my thanks to all of those who made the process of my graduate studies possible, memorable, and most importantly, enjoyable. First, I would like to thank Dr. Scott Wayne for giving me the opportunity to pursue my degree under his advisement. I would also like to thank my committee members, Dr. Andrew Nix, and Dr. Hailin Li for their constant and open support during this process. A sincere thank you to Richard Atkinson, whose contributions made the electrical and data acquisition aspect of my project possible, and whose musings and teachings will never be forgotten. Thanks also, to all the CAFEE members at Westover who made this journey possible. A special thank you to my Mother and Father for always being there for me, and providing me with the teachings, guidance, and support that have brought me so far in my life. I would not be who I am now if it were not for you both. Thank you Lucas Brown, for being the best brother and friend anyone could ask for. Thank you especially Lemma McLean, for your caring support and encouragement. To all my friends, thank you, I am so fortunate to have so many of you. Thanks Balaji ...