Tetrahydroxydiboron
[B2(OH)4] is
a chemoselective
reducing reagent for nitro reductions in the presence of other labile
functional groups. However, there are significant process safety challenges
associated with the application of this reducing reagent, including
rapid heat release and thermal instability of B2(OH)4 in aprotic polar solvents. Herein, we report the development
of a safer continuous flow process applying B2(OH)4-mediated chemoselective nitro reduction conditions. The safety
challenges were addressed by employing continuous flow technology
along with identifying a suitable protic cosolvent EtOH. Functional
group tolerance toward cyano groups, halides, carboxylic acids, olefins,
imines, and benzylic alcohols was demonstrated in flow with higher
reaction yield compared to that in batch synthesis. The modified reaction
conditions provide a potentially scalable approach to widespread applications
of this key transformation for the generation of highly functionalized
diversified aniline derivatives.