Energy and Exergy Analysis of Cascade Refrigeration System Using MC22 and MC134 on HTC, R404A and R502 on LTC

This study evaluates the performance of an R744/R404A cascade refrigeration system (CRS) with internal heat exchangers (IHE) in supermarkets. R744 is used as the refrigerant in a low-temperature cycle, and R404A is used as the refrigerant in a high-temperature cycle. In previous studies, there are many studies including theoretical performance analysis of the CRS. However, experimental studies on the CRS are lacking, and experimental research on the R744/R404A system with an IHE is scarce. Therefore, this study provides basic data for optimal refrigeration system design by experimentally evaluating the results of modifying various parameters. The operating parameters considered in this study include subcooling and superheating, condensing and evaporating temperature, cascade evaporation temperature, and IHE efficiency in the R744 low- and R404A high-temperature cycle. The main results are summarized as follows: (1) By applying the results of this study, energy efficiency is achieved by optimizing the overall coefficient of performance (COP) of the CRS, and the refrigerant charge of the R404A cycle is minimized and economic efficiency is also obtained, enabling operation and maintenance as an environment-friendly system. (2) When designing the CRS, finding the cascade evaporation temperature that has the optimum and maximum COP according to the refrigerant combination should be considered with the highest priority.

Experimental Analysis of the R744/R404A Cascade Refrigeration System with Internal Heat Exchanger. Part 1: Coefficient of Performance Characteristics

Jeon

2021

Experimental Analysis of the R744/R404A Cascade Refrigeration System with Internal Heat Exchanger. Part 2: Exergy Characteristics

Jeon

2022

This paper examines the exergy efficiency and exergy destruction rate of the R744/R404A cascade refrigeration system (CRS) using an internal heat exchanger in supermarkets according to various conditions affecting the system. A refrigerant of a low-temperature cycle uses R744 and a refrigerant of a high-temperature cycle in the CRS uses R404A. Experiments were conducted by changing various conditions on the high- and low-temperature side, and exergy analysis was performed accordingly. The main results are summarized as follows: (1) the lower the total exergy destruction rate of the CRS, the higher the exergy efficiency of the system, and accordingly the coefficient of performance (COP) of the system is also improved. (2) In the CRS, since the optimum cascade evaporation temperature exists (about −16 °C), it can be said that the limit point, that is, the cascade evaporation temperature with the maximum COP of the system, is the optimum point at about −16 °C. Therefore, at this optimum point, the exergy destruction rate of the cascade heat exchanger becomes the minimum. In other words, it should be noted that when the cascade evaporation temperature is the optimum point, the exergy destruction rate of the R744 compressor and the cascade heat exchanger is minimal. The purpose of this study is to provide basic design data by analyzing the exergy characteristics according to various conditions on the high- and low-temperature side for optimal design of a CRS to which R744 is applied.

Experimental Investigation of R404A Indirect Refrigeration System Applied Internal Heat Exchanger: Part 1—Coefficient of Performance Characteristics

Jeon,

Lee

2024

In this study, the performance characteristics of an R404A indirect refrigeration system (IRS) applied to an internal heat exchanger (IHX) is evaluated for supermarkets and hypermarkets. In a direct expansion system, R404A is the primary refrigerant and R744, a brine, is the secondary fluid. While there are abundant studies analyzing the theoretical performance of IRS, experimental research on IRS is lacking, and there are no papers that address the results of changes in the IHX in detail. In this study, the results achieved by modifying various parameters are experimentally evaluated to provide fundamental data for designing the optimal IRS. In the main results, looking at the trend of the increase in IHX efficiency, the change is very minimal when the efficiency is above 50%, so it is ideal to apply an IHX efficiency of about 50% considering economics and COP, etc. Applying the results in this study enables the operation and maintenance of IRSs as an eco-friendly system by achieving energy efficiency through optimizing the system coefficient of performance and securing economic feasibility by minimizing the R404A charging amount of the refrigeration cycle. To serve supermarkets and hypermarkets, R744 as a secondary fluid may help to realize an ecologically friendly, compact IRS system with a high heat transfer coefficient that can operate at low temperatures (−35 to 5 °C).