Hydrogen (H2) liquefaction
is one of the most promising
approaches for storing and transporting clean energy on a large scale
for long periods. However, this strategy faces the challenges of high
energy consumption, relatively low exergy efficiency, substantial
economic costs, boil-off gas losses, and limited knowledge of its
environmental perspectives. A robust systematic framework is introduced
by integrating thermodynamic, machine learning (ML), and multiobjective
optimization (MOO) approaches to optimize the operational variables
of the H2 liquefaction process. The H2 liquefaction
process includes a mixed refrigerant precooling unit and a Joule-Brayton
cryogenic cascade cycle. The combination of the pinch analysis approach
and enumerative algorithms is used in the initial optimization phase
as a nonlinear method to determine the operational variables of the
precooling and liquefaction systems. The exergy efficiency and exergy
destruction of H2 liquefaction cycles are calculated as
49% and 5073 kW to produce 50 tons/day of liquid H2. Based
on life cycle assessment and economic analysis, the global warming
and levelized cost to produce 1 kg liquid H2 are calculated
at 124 kgCO2eq and 4.833 US$, respectively. The sensitivity
analysis, ML, and MOO algorithms (particle swarm, genetic algorithm,
and gray wolf techniques) in the final optimization phase are used
to determine the Pareto frontier. The multicriteria decision techniques
are used to identify the optimal operating conditions considering
the thermodynamic, economic, and environmental aspects. The uncertainty
levels of objective functions based on different parameters are studied
by uncertainty quantification using Monte Carlo.