Herein,
we report the synthesis of carbon-supported palladium–nickel
electrocatalysts (ECs) (Pd4–x
Ni
x
/C ECs, x = 1–3)
as an important class of non-platinum ECs, for both oxygen reduction
reaction (ORR) and formic acid oxidation (FAO) reactions. Among various
as-synthesized ECs, the Pd3Ni/C catalyst exhibited the
best performance, which outperforms the benchmark Pt/C and Pd/C catalysts.
For ORR, the onset potential of Pd3Ni/C EC (0.96 V) is
40 and 80 mV more positive than that of the benchmark Pt/C (0.92 V)
and Pd/C (0.88 V) catalysts, suggesting its remarkable ORR behavior.
All Pd4–x
Ni
x
/C (x = 1–3) compositions favored the
“4e” reduction pathway during ORR in alkaline media.
Furthermore, the ECs are very efficient toward the FAO reaction, which
proceeds via the “dehydrogenation”
pathway. The electrochemically active surface area of Pd3Ni/C EC is found to be ∼2-, ∼4-, ∼5-, and ∼35-fold
higher than that of PdNi/C, PdNi3/C, Pd/C, and standard
Pd/C ECs, respectively. The remarkable ORR/FAO activity of the synthesized
ECs can be ascribed to the homogeneous dispersion of smaller palladium–nickel
alloy nanoparticles over the carbon support, downshift of Pd d-band
center, as well as synergistic effect between the metals that makes
electron transfer easier. Meanwhile, the downshift of the Pd d-band
center after alloying with Ni was confirmed via density
functional theory calculations, which unveiled the superiority of
Pd3Ni/C over other ECs and the benchmarks. Thus, this work
represents a cost-effective and ecofriendly approach for designing
high-performance anode as well as cathode catalytic materials for
practical applications.