Generally, for adhesive joints, the polar water molecules
in humid
environments can have a critical effect on the interfacial structures
and structural evolution adjacent to the solid substrates. Regarding
this, it is still a big challenge to detect and understand the interfacial
hygrothermal aging process at the molecular level in real time and
in situ. In this study, to trace the interfacial hygrothermal aging
process of a classical epoxy formula containing diglycidyl ether of
biphenyl A (DGEBA) and 2,2′-(ethylenedioxy) diethylamine (EDDA)
with sapphire and fused silica in a typical hygrothermal environment
(85 °C and 85% RH), sum frequency generation (SFG) vibrational
spectroscopy was used to probe the molecular-level interfacial structural
change over the time. The structural evolution dynamics at the buried
epoxy/sapphire and epoxy/silica interfaces upon hygrothermal aging
were revealed directly in situ. The interfacial delamination during
hygrothermal aging was also elucidated from the molecular level. Upon
hygrothermal aging, the interfacial CH signals, such as the ones from
methyl, methylene, and phenyl groups, decreased significantly and
the water OH signals increased substantially, indicating the water
molecules had diffused into the interfaces and destroyed the original
interactions between the epoxy formula and the substrates. Further
analysis indicates that when the integrated signals in the CH range
declined to their minimum and leveled off, the interfacial delamination
happened. The tensile experiment proved the validity of these spectroscopic
experimental results. Our study provides first-hand and molecular-level
evidence on a direct correlation between the diffusion of the surrounding
water molecules into the interface and the evolution/destruction of
the interfacial structures during hygrothermal aging. More importantly,
it is proved, SFG can be developed into a powerful tool to noninvasively
reveal the local interfacial delamination in real time and in situ
under extreme hygrothermal conditions, complemented by the mechanic
test.