Dielectric elastomer (DE) pre-stretching is a key aspect of attaining better actuation performance, as it helps prevent electromechanical instability (EMI) and usually lowers the Young's modulus, thus leading to easier deformation. The pre-stretched DE is not only susceptible to a high risk of tearing and the formation of mechanical defects, but films with sustained and substantial strain may also experience mechanical degradation. In this study a long-term mechanical reliability study of DE is performed. Young's moduli, dielectric breakdown strengths and dielectric permittivities of commercial silica-reinforced silicone elastomers, with and without an additional 35% (35 phr) of titanium dioxide (TiO 2 ), were investigated after being subjected to pre-stretching for various timespans at pre-stretches to strains of 60 and 120%, respectively. The study shows that mechanical stability when prestretching is difficult to achieve with highly filled elastomers. However, despite the negative outlook for metal oxide-filled silicone elastomers, the study paves the way for reliable dielectric elastomers by indicating that simply post-curing silicone elastomers before use may increase reliability. 1
INTRODUCTIONThe reliability of dielectric elastomer (DE) transducers depends on the types of material used, as well as fabrication techniques and design and transducer operating conditions (such as maximum stretching, applied frequency and amplitude of the applied voltage). The acrylic double-adhesive VHB 4910, produced by 3M, is one of the best-performing elastomers with respect to actuation strain (s) at a given applied field, and it chiefly outperforms silicone-based elastomers over short time scales. Silicone elastomers, however, possess a faster actuation response as well as reliability over time, since performance remains more or less unaltered up to about 10 million cycles when pre-stretching is avoided.[1] Pre-stretching is well-known to be a prerequisite for the actuation of acrylic-based elastomers, since it simultaneously reduces thickness, decreases the Young's modulus and suppresses electro-mechanical instability (EMI). Pre-stretching has also been shown to cause the alignment of elastomer chains in the plane of stretching.[5] This alignment, which is perpendicular to the direction of the electric field, leads to an increase in breakdown strength, because charge carrier movement is impeded.[6] For acrylics, pre-stretching is also favourable due to strain-softening, whereas for silicone elastomers the elastomer usually does not show the same tendency and in many cases strain-hardening behaviour actually sets in. However, pre-stretching remains very favourable for silicone elastomers, as largely improved actuation strains can be obtained through the avoidance of EMI.The most common failure modes of DE transducers are pull-in instability, dielectrical breakdown and material strength failure [7,8]. Electromechanical pull-in instability, also known as electromechanical instability (EMI), was identified by Stark a...