Enzymatic synthesis of cetyl palmitate was performed in a solvent-free system at 65°C using immobilized Candida antarctica lipase. Batch reactions at controlled water activity showed that the yield could be increased from 88.8 to 99.1% by decreasing the water activity from 1 to 0.05. A continuous reactor configuration was constructed, where two tubular reactors were run in sequence with a separation container in between, in which the water phase was separated from the wax ester phase. The reactor was run for 1 wk at low flow rate (0.005 g/min) with very good operational stability and a productivity of 7.2 g d −1 using 0.4 g of biocatalyst. The activity of the individual preparations decreased during operation. The first reactor had only 30% activity left after 1 wk of operation whereas the second reactor showed only a 10% decrease. This difference in enzyme stability is a direct result of the different water activity in the two reactors.Paper no. J9174 in JAOCS 76, 1489 -1493 (December 1999.KEY WORDS: Nonaqueous media, operational stability, packed-bed reactor, water activity.Lipase-catalyzed esterification is one of the most studied reactions in biocatalysis (1-3). Many enzymatic methods for the production of esters have been described over the last decade (4-7). Moderate reaction conditions, specificity, and high product purity make the biocatalytic routes attractive compared to classical chemical processes. However, the relatively low stability of enzyme must be overcome before lipases become widely used as catalysts in industrial applications. The water formed during the esterification reaction will change the equilibrium position, influence the reaction rate, and reduce enzyme stability. To obtain high thermodynamic conversion and high reaction rate while preventing enzyme deactivation, nearly dry conditions are normally required throughout the reaction. It is important therefore that an enzymatic process include removal of water from the reaction mixture. Toward this goal, different methods of water removal have been proposed. Zacharis et al. (8) controlled water content by using salt hydrate pairs. Trani et al. (9) developed an open batch reactor with water evaporation at atmospheric pressure while Eigtved et al. (10) used a slight vacuum (0.05 atm) to remove the water generated. Recently, Colombié et al. (11) tried to use a hydrophilic solvent in the reaction mixture to solubilize the water formed. Mensah et al.(12) used a cation exchange resin as a selective water adsorbent. In the present study, we propose a new application of our previously developed water control procedure using silicone tubing (13-15) for the continuous lipase-catalyzed production of wax esters in a solvent-free system.
MATERIALS AND METHODS
Enzyme preparation. Immobilized lipase SP 435 (Novozyme) from Candida antarctica was generously donated by Novo Nordisk A/S (Bagsvaerd, Denmark).Tubing. The silicone tubing, 5.0 mm outer and 3.0 mm inner diameter, was from Leewood Marketing AB (Stockholm, Sweden). The polyvinylchloride (PVC) tub...