Y2O3 stabilized ZrO2 (YSZ) thin films with different Y2O3 molar contents (0, 3, 7, and 12 mol%)
PACS : 78. 20. Ci, 68. 55. Nq Zirconium dioxide (ZrO 2 ) is useful for optical devices because of its desirable properties such as high refractive index, high transparency in the visible, near-infrared region and high damage threshold value of repetitive pulsed laser. As a pure material, it exists in the monoclinic, tetragonal, and cubic structures.[1,2] Phase transformations between ZrO 2 polymorphs are accompanied by significant volume change, which causes the variation of residual stress and deteriorates the mechanical performances. An effective way of obtaining stable single phase is to add a convenient amount of oxides, such as CaO, Y 2 O 3 , etc.[3,4] Among them, Y 2 O 3 is the most frequently used material as a stabilizer.Y 2 O 3 stabilized ZrO 2 (YSZ) thin films have a wider range of potential applications such as high reflectivity mirrors, thermal barrier coatings and multiple layer systems for optical filters. [5−7] Over the past two decades, a large number of stress data has been reported in the literature of YSZ films for thermal ceramic barrier coatings prepared by various processes.[8−10] Comparatively, there is fewer work performed on residual stresses in electron-beamevaporated YSZ films for optical applications. Residual stresses in thin films can cause severe problems for a number of applications in advanced technology. For instance, residual stress on the surface of substrates can lead to deformation of the wave front of an incident beam reflecting on the optical device and accelerates coupling of thermal force in the films. Thus, knowledge of the stress state is necessary to understand its evolution, assess its impact on the lifetime and function of the coated part, and to enable the control of the stress by modification of the manufacturing process.There are several commonly used methods of stress determination in coatings: mathematical modelling (analytical or numerical), material removal techniques (hole drilling, layer removal), mechanical methods (curvature, displacement, or strain measurement) and diffraction (x-ray or neutron) methods. Each technique has certain advantages and limitations, [11,12] which is determined by such factors as shape, dimensions, materials of the coating and the substrate, knowledge of the constituents' properties and processing conditions, and also the availability of the necessary equipment. In this work, residual stresses of YSZ films deposited on glass by electron beam evaporation method are characterized by the curvature measurement and x-ray diffraction method. The effects of different Y 2 O 3 contents on the phase compositions, structures and residual stresses of the films are revealed, and the relations between residual stresses and structures are also discussed.YSZ thin films were deposited on BK7 glass substrates (Φ 30 × 3 mm) by electron beam evaporation. The substrates were cleaned ultrasonically in alcoholic solution. The base pressure of all depos...