ABSTRACT:A pervaporation membrane was prepared via the concentrated emulsion polymerization method. The concentrated emulsion formed was pre-polymerized, after which a mixture of another hydrophobic monomer, a crosslinker and an initiator were added with stirring to the system. The gel formed was located between two glass plates and subjected to polymerization. The membrane copied the structure of its precursor concentrated emulsion and composed of closely packed latexes that squeezed each other. The micro-channel among the latexes provided additional pathways for the permeates. The morphologies of the concentrated emulsion and membrane were examined via optical and electron microscopies. The pervaporation performance of the membrane in the extraction of ethanol from ethanol/water mixtures was investigated. In certain ranges of composition, the flux and selectivity simultaneously increased. [DOI 10.1295/polymj.37.925] KEY WORDS Pervaporation Membrane / Ethanol / Concentrated Emulsion /The emphasis in this paper is on a new method to prepare pervaporation membranes. The prepared membranes will be used to pervaporate ethanol from ethanol/water mixtures. While the pervaporation of water from ethanol/water mixtures was investigated in a large numbers of papers, 1-6 the pervaporation of ethanol from such mixtures was examined in much fewer papers and is more difficult to achieve.Between ethanol and water, ethanol is more hydrophobic; for this reason, hydrophobic materials were naturally selected to pervaporate ethanol from ethanol/water mixtures.7-10 Most of the membranes were based on homopolymers or copolymers of siloxanes. However, polydimethylsiloxane membranes prepared using conventional methods, such as solvent casting and hot pressing, were dense membranes. Their total permeation rates were between 7 and 160 g/(m 2 Áh), with selectivity between 2.4 and 6.7 (30-37 C, 10 wt % ethanol in water), and an increase in selectivity was often associated with a decrease in the flux.
11,12Such performances are not satisfactory in applications.It was noticed that the polymeric membrane prepared via traditional methods are all dense ones, [13][14][15][16] in which the gap among the chains provides the pathway of the permeates. However, the average interchain distance among the amorphous flexible chains is 0.4-0.5 nm 17 and the van der Waals radius of ethanol molecules is 0.52 nm. For this reason, the interchain gap is not big enough for ethanol molecules to diffuse. In other words, the separation selectivity is not only controlled by the polarity, but also by the size of the molecule. For the purpose of preferably separation of ethanol from water, additional larger pathway for permeates should be provided. Among various preparation methods developed, concentrated emulsion polymerization constitutes the first choice.A series of hydrophilic/hydrophobic composite membranes was prepared via the concentrated emulsion polymerization method. 18,19 In a concentrated emulsion, the volume fraction of the dispersed phase is larger t...