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The results of experimental evaluation of deformations of thin-walled pipes during their cold bending with rolling are discussed in this paper. The review of application of curvilinear elements of pipelines is considered. The methodology of the experiment is presented. Special equipment for cold bending pipes with rolling was used for experiments. The grid method was used as the basis for the strain estimation method. The measurements were carried out with an electronic caliper and a microscope of the MIM-340 model with an accuracy of 0.01 mm. The evaluation of deformations for various materials and pipe diameters is given in detail: steel Сk10, steel X10CrNiTi18-9 and brass 2.0280. The values of elongation and reduction of the length of the walls of the pipe involved in the beating were determined. For a general assessment of the deformations and residual stresses, summary comparative graphs of changes in the geometric shapes of pipe samples after bending with rolling were constructed by the method of studying the absolute elongations of pipe walls during bending with rolling. It is established that the degree of deformation of pipes obeys a certain regularity. Of a particular interest is the bending of pipes made of corrosion-resistant steel. In this regard, similar experiments were carried out on bending of the pipes from corrosionresistant steel X10CrNiTi18-9. The thickness of the pipe walls and its length are calculated for three different variants of the pipe material, and their average range is given. As a result of the studies, dependencies were obtained that can be used to determine the nature of elongation and reduce the length of the pipe walls at various places of curved pipes, to determine the degree and nature of deformation in the longitudinal and cross sections of the pipe walls during bending with rolling and, as a result, to calculate these deformations and thinning of the pipe walls, which is an important operational characteristic.
The results of experimental evaluation of deformations of thin-walled pipes during their cold bending with rolling are discussed in this paper. The review of application of curvilinear elements of pipelines is considered. The methodology of the experiment is presented. Special equipment for cold bending pipes with rolling was used for experiments. The grid method was used as the basis for the strain estimation method. The measurements were carried out with an electronic caliper and a microscope of the MIM-340 model with an accuracy of 0.01 mm. The evaluation of deformations for various materials and pipe diameters is given in detail: steel Сk10, steel X10CrNiTi18-9 and brass 2.0280. The values of elongation and reduction of the length of the walls of the pipe involved in the beating were determined. For a general assessment of the deformations and residual stresses, summary comparative graphs of changes in the geometric shapes of pipe samples after bending with rolling were constructed by the method of studying the absolute elongations of pipe walls during bending with rolling. It is established that the degree of deformation of pipes obeys a certain regularity. Of a particular interest is the bending of pipes made of corrosion-resistant steel. In this regard, similar experiments were carried out on bending of the pipes from corrosionresistant steel X10CrNiTi18-9. The thickness of the pipe walls and its length are calculated for three different variants of the pipe material, and their average range is given. As a result of the studies, dependencies were obtained that can be used to determine the nature of elongation and reduce the length of the pipe walls at various places of curved pipes, to determine the degree and nature of deformation in the longitudinal and cross sections of the pipe walls during bending with rolling and, as a result, to calculate these deformations and thinning of the pipe walls, which is an important operational characteristic.
Obtaining bent pipe bends is an urgent scientific and technical task, for the solution of which it is necessary to determine the influence of the deformation process on the geometric dimensions of the billet. It is especially important to control the thinning of the outer wall of the bend, as this parameter is critical for the service characteristics of the bend. At the Department of Machine Building Technologies, Machine Tools and Instruments of South Ural State University (National Research University) works on studying the process of deformation of a tubular billet by the method of rolling with high tension are carried out. The article covers the influence of this deformation method on the wall thickness of the deformed billet, presents data on the character of wall thickness of a tubular billet when it is deformed by the method of rolling with high tension. The data on wall thickness change were obtained in two ways: computer modeling and measurements of experimental deformed pipe billet were carried out. Modeling was carried out using the software package MSC.Mars. The physical experiment on deformation of the tube billet was carried out on the laboratory installation for obtaining the experimental bent branch by the method of rolling with high tension. For the research work, a welded tube billet made of St2 steel, 57 mm in diameter and 4 mm wall thickness was used. In the course of modeling, calculated data on wall thickness change as a result of deformation into a tube bent branch were obtained. The wall thickness of the experimental bend was measured with an ultrasonic thickness gauge. Comparison of experi-mental data and modeling data showed a data discrepancy of 5–8 %. Such a discrepancy indicates the possibility of using computer modeling to predict the thinning of the outer wall in the process of deformation of pipe bends by rolling with high tension.
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