Emulsion polymerization is a polymerization process with diferent applications on the industrial and academic scale. It involves application of emulsiier to emulsify hydrophobic polymers through aqueous phase by amphipathic emulsiier, then generation of free radicals with either a water or oil soluble initiators. It characterized by reduction of bimolecular termination of free radicals due to segregation of free radicals among the discrete monomer-swollen polymer particles. The latex particles size ranged from 10 nm to 1000 nm in a diameter and are generally spherical. A typical of particle consist of 1-10,000 macromolecules, where macromolecule contains about 100-10 6 monomer units.Keywords: emulsion polymerization, emulsiied monomers, particle nucleation and polymerization mechanism
IntroductionEmulsion polymerization is a unique process involves emulsiication of hydrophobic monomers by oil-in water emulsiier, then reaction initiation with either a water soluble initiator (e.g. potassium persulfate (K 2 S 2 O 8 ) or an oil-soluble initiator (e.g. 2,2-azobisisobutyronitrile (AIBN)) [1,2] in the presence of stabilizer which may be ionic, nonionic or protective colloid to disperse hydrophobic monomer through aqueous solution [3,4]. Typical polymerization monomers involve vinyl monomers of the structure (CH 2 =CH-). These emulsion polymers ind a wide range of applications such as synthetic rubbers, thermoplastics, coatings, adhesives, binders, rheological modiiers, plastic pigments [1]. Emulsion polymerization is a rather complex process because nucleation, growth and stabilization of polymer particles are controlled by the free radical polymerization mechanisms in combination with various colloidal phenomena [1]. Aside from other polymerization techniques, emulsion polymerization afords increasing molecular weight of the formed latexes through decreasing polymerization rate by either decreasing initiator concentration or lowering reaction temperature [5,6].© 2018 The Author(s). Licensee InTech. This chapter is distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/3.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.Systems of emulsion polymerization involve (1) conventional emulsion polymerization, in which a hydrophobic monomer emulsiied in water and polymerization initiated with a watersoluble initiator [5]. (2) Inverse emulsion polymerization [7], where organic solvents of very low polarity as parain or xylene used as a polymerization media to emulsify hydrophilic monomers [5], then initiation proceed with the aid of hydrophobic initiator [5]. These two polymerization types known as oil-in-water (o/w) and water-in-oil (w/o) emulsions [5]. (3) Mini emulsion polymerization involves systems with monomer droplets in water with much smaller droplets than in emulsion polymerization and characterized by monomer droplet =50-1000 nm, surfactant concentration < critical micelle co...