Among
many catalysts for the electrochemical reduction
of CO2, bimetallic materials have been paid more attention
on enhanced
catalytic activity and product selectivity. Sn is considered as an
optional catalyst with excellent application potential due to its
high selectivity for formate, low toxicity, low cost, and abundant
reserves, which has been widely studied in recent years. However,
the catalytic properties of cobalt–tin bimetallic composites
have not been reported. In this study, we successfully synthesized
the loaded Co/Sn bimetallic carbon matrix composite using the MOF
template method and systematically studied the characteristics of
the composite for the electrochemical catalytic reduction of CO2. It was found that the formate Faraday efficiency (FEFormate) of the electrode with 1% Co/Sn@C catalyst coating
could reach 70% with the total current density of ∼5.6 mA cm–2 at a low applied potential of −0.98 V vs RHE
(reversible hydrogen electrode). Studies have shown that Co element
mainly in the form of alloy doped into the catalytic materials, with
trace amounts of Co doping (≤1%) can effectively improve electrode
conductivity properties, increase the electrochemical active site,
significantly improve selectivity for formate, and enhance the hydrogen
evolution reaction (HER), which leads to more Co element doping playing
a negative role. Further, the electrode with carbon paper as the support
has more stable electrocatalytic activity, compared to copper foil.
Experiments confirmed that the desorption of active metals on the
catalyst coating on the electrode surface was the critical factor
leading to the decrease in catalytic performance. This brings essential
implications for the deactivation of electrodes coated with metallic
elements, therefore enhancing the binding ability between the active
components and the catalytic surface, or uniformly dispersing the
catalytically active sites should be an effective way to improve this
kind of electrode life. In addition, the carbon paper-supported 1%
Co/Sn@C gas diffusion electrode (GDE) coupled with an alkaline flow
cell achieved a remarkable FEFormate of ∼76% and
a substantial formate partial current density of ∼24 mA cm–2 at an applied potential of −0.98 V vs RHE.
Electrocatalytic experiments in the flow cell for 30 h demonstrated
the excellent catalytic stability of the 1% Co/Sn@C GDE during long-term
electrochemical activities.