Chemical-looping combustion with oxygen uncoupling (CLOU)
is a
process using gaseous or solid hydrocarbon fuels and is a promising
carbon capture and storage (CCS) technology. In CLOU, combustion of
the fuel is achieved through the release of gaseous O2 from
an oxygen carrier material such as CuO and is favored at high temperatures
and low O2 partial pressures. The primary objectives of
this study were to (1) compare values for the apparent rate constant k
ov(T) for the overall rate
of reduction of a CuO carrier, either alone or in the presence of
coal char obtained from the pyrolysis of Powder River Basin (PRB)
coal, and (2) develop and validate a computational fluid dynamics
(CFD) model for the CuO/PRB coal char system based on known kinetics
of the individual CuO and Cu2O reduction, combustion, and
gasification reactions. Two oxygen carriers consisting of 20 wt %
CuO/Al2O3 and 9 wt % CuO/Al2O3 were prepared by physical mixing and by incipient wetness
impregnation (IWI), respectively. Kinetic analyses were conducted
in the temperature range of 850–1100 °C. The CFD model
typically reproduced experimental values of
k
ov(T) to within ±10%. The
increase in
k
ov(T) caused by addition of only 0.075 g of
PRB char per gram of CuO was modest at 1100 °C, but was more
than 3-fold at 850 °C. Combustion and gasification of the coal
char not only produced CO, opening another pathway for CuO reduction
in addition to the CLOU reaction, but also resulted in the over-reduction
of Cu2O to the undesired metallic Cu. Production of Cu
metal increased with respect to char loading.