Experimental and FEM study of surface formation and deformation mechanism of SiCp/Al composites in laser-ultrasonic vibration assisted turning

Li, Bo; Xiang, Daohui; Peng, Peicheng; Li, Yanqin; Liu, Gaofeng; Gao, Guofu; Zhao, Bo

doi:10.1016/j.ceramint.2022.12.226

Cited by 18 publications

(9 citation statements)

References 25 publications

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“…In most studies, tool life is extended, but improvement in surface quality after machining has only been observed in certain research endeavors. Kim et al [176,179] and Li et al [180] studied a distinct and unique machining process named laser and ultrasonic vibration-assisted machining (LUVAM), and its schematic is shown in figure 22(a). This process aims to enhance the machining performance of three types of micro-SiC/AA2124 composites.…”

Section: Hybrid Nontraditional Energy-assisted Turningmentioning

confidence: 99%

“…(a) Process principle of LUVAM [180]. (b) Surface roughness generated at various laser powers [180]. (c) Comparison of cutting forces in a single run [181].…”

Section: Hybrid Nontraditional Energy-assisted Drillingmentioning

confidence: 99%

Section: Hybrid Nontraditional Energy-assisted Drillingmentioning

confidence: 99%

“…Figure 22.Laser andLUVAM process and comparisons with conventional machining, ultrasonic vibration-assisted machining, and LAM. (a) Process principle of LUVAM[180]. (b) Surface roughness generated at various laser powers[180].…”

mentioning

confidence: 99%

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Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

Zhao,

Ding

et al. 2024

Int. J. Extrem. Manuf.

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Difficult-to-cut materials such as titanium alloys, high-temperature alloys, metal/ceramic/polymer-matrix composites, hard and brittle materials, as well as geometrically complex components such as thin-walled structures, micro channels and complex surfaces, are widely used in aerospace community. Mechanical machining is the main material removal process and responsible for the vast majority of material removal for aerospace components. Nevertheless, it encounters many problems in terms of severe and rapid tool wear, low machining efficiency, and deteriorated surface integrity. Nontraditional energy-assisted mechanical machining is a hybrid process in which nontraditional energies, e.g., vibration, laser, electric, etc., are applied to improve the machinability of local material and decrease burden of mechanical machining. It provides a feasible and promising way for improving machinability and surface quality, reducing process forces, and prolonging tool life, etc. However, systematic reviews of this technology are lacking with respect to the current research status and development direction. This paper reviews recent progress in nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community. It focuses on the processing principles, material responses under nontraditional energy, resultant forces and temperatures, material removal mechanisms and applications of these processes including vibration-, laser-, electric-, magnetic-, chemical-, cryogenic cooling-, and hybrid nontraditional energies-assisted mechanical machining. Eventually, a comprehensive summary of the principles, advantages and limitations for each hybrid process is provided, and future perspectives on forward design, device development and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.

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Section: Hybrid Nontraditional Energy-assisted Turningmentioning

confidence: 99%

“…(a) Process principle of LUVAM [180]. (b) Surface roughness generated at various laser powers [180]. (c) Comparison of cutting forces in a single run [181].…”

Section: Hybrid Nontraditional Energy-assisted Drillingmentioning

confidence: 99%

Section: Hybrid Nontraditional Energy-assisted Drillingmentioning

confidence: 99%

mentioning

confidence: 99%

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Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

Zhao,

Ding

et al. 2024

Int. J. Extrem. Manuf.

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“…Laser-assisted turning (LAT) is a highly effective method for improving the processing performance of hard and brittle materials [3,4]. By using a high-energy-density laser beam to irradiate the surface of the material, the material in the irradiated area rapidly heats up and softens [5,6], allowing it to be easily removed by the tool. Currently, there are two main forms of LAT: off-site LAT and in-situ LAT [7].…”

Section: Introductionmentioning

confidence: 99%

Experimental study on in-situ laser-assisted turning of tungsten carbide by diamond tool

Zou,

Shi,

Zhang

et al. 2023

Ninth International Conference on Mechanical Engineering, Materials, and Automation Technology (MMEAT 2023)

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The conventional single-point diamond turning of tungsten carbide has low efficiency and serious tool wear. Therefore, in this paper, a self-designed in-situ laser-assisted turning device was used to machine tungsten carbide, and the effects of spindle speed and laser power on the machined surface quality were investigated in the machining. The experimental results show that the machined surface quality becomes better as the spindle speed increases, and the laser-assisted turning can improve the machined surface quality, but the excessive laser power will cause surface damage and tool wear.

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Hybrid Energies-Assisted Cutting Technology

Ding,

Zhao,

Zhao

et al. 2024

Hybrid-Energy Cutting of Aerospace Alloys

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Experimental and FEM study of surface formation and deformation mechanism of SiCp/Al composites in laser-ultrasonic vibration assisted turning

Cited by 18 publications

References 25 publications

Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

Experimental study on in-situ laser-assisted turning of tungsten carbide by diamond tool

Hybrid Energies-Assisted Cutting Technology

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