In this research,
we studied the impact of material fusion as an
adhesion mechanism on the size and structure of fractal aggregates
formed during shear aggregation of fully destabilized polymer nanoparticles
(NPs). The nanoparticles have a core–shell structure, where
the core is composed of poly(methyl methacrylate) (PMMA) and the shell
consists of a combination of PMMA and polybutyl acrylate (PBA). Due
to significantly different glass transition temperatures (T
g
’s) of these polymers,
the core acts as a hard sphere, while the presence of PBA in the shell
gives the surface a soft character. By varying the system temperature,
material fusion is induced between the particles in contact. The strength
of the formed physical bond is tested under various shear rate conditions.
It was found that the increase in temperature leads to an increase
in aggregate size, caused by an increase in adhesion between NP surfaces.
This phenomenon occurs due to a material softening of the polymer
shell triggered by the increase in temperature, resulting in the formation
of a viscous sticky surface. Additionally, it was observed that at
temperatures above the T
g
of the polymer composing the shell, the increase in the shear rate
causes a reduction of the interparticle contact strength suggesting
a shear-thinning effect during contact. The interplay between these
two contradicting mechanisms determines the final mechanical properties
of produced material.