Experimental evaluation of isentropic efficiency in turbocharger twin-entry turbines

Abstract

Turbocharging plays a fundamental role not only in improving the performance of automotive engines, but also in reducing the fuel consumption and exhaust emissions of spark-ignited biofuel, diesel, liquid, and gaseous engines. Dedicated experimental investigations on turbochargers are therefore needed to evaluate a better understanding of its performance. The availability of experimental information on the steady flow performance of the turbocharger is an essential requirement to optimize the matching calculation. It is interesting to know the isentropic efficiency of the turbine in order to improve the coupling with the engine, in particular it is difficult to identify the definition of the turbine efficiency through a direct evaluation. In a radial turbine, the isentropic efficiency, evaluated directly starting from the measurement of the thermodynamic quantities at the inlet and outlet sections, can be affected by significant errors. This inaccuracy is mainly related to the incorrect evaluation of the turbine outlet temperature, due to the non-uniform distribution of the flow field in the measurement section. For this purpose, a flow conditioner was installed downstream the turbine. Tests were performed at different values of the rotational speed, and in quasi-adiabatic conditions. The flow field downstream the de-coupler was analysed through a hand-made three-hole probe with an exposed junction thermocouple inserted in the pipe with different protrusions. Thanks to this experimental campaign, it was possible to measure pressure, velocity, mass flow and temperature profiles necessary to examine the homogeneity of the flow field. As the turbocharger is fitted with a twin entry turbine, the thermodynamic quantities have been properly taken into account referring to each sector.