Fluidized bed coating is an efficient
technology for creating outer
shell layers of particles, where the formation of the shells is affected
by various factors, such as raw material properties, process parameters,
and equipment geometry. In this study, the effects of seed particle
properties, including particle sizes, the mass of bed material, and
particle density, on the properties of the coating shells are investigated.
First, agglomeration tests are screened to determine the appropriate
range of coating conditions within which a layer growth mode is established.
Then, the coating tests are carried out, showing that, given the same
fluidization number, by increasing the seed particle size or density
or increasing the mass of bed material, the drying conditions are
improved, resulting in a smaller porosity and denser structure of
the coating shells. The coating uniformity is influenced by particle
circulation. If the mass of the bed material is too small or the seed
particle size or density is too large, the circulation uniformity
of the seed particles is affected, which has a negative effect on
the coating uniformity. Finally, the influencing mechanisms on shell
porosity and particle uniformity are summarized, which can be helpful
to the modeling of spray coatings in future studies.