River Technology Center (SRTC), High Level Waste (HLW) Division, Tanks Focus Area (TFA), and the National Energy Technology Laboratory (NETL) have investigated two types of full-scale filter elements, ceramic and sintered metal, for possible deployment as in situ regenerable/cleanable High Efficiency Particulate Air (HEPA) filters. The filters were investigated to replace conventional glass-fiber HEPA filters on high level-waste tanks. Conventional HEPA filters require frequent removal, replacement, and disposal. This is not only costly and subjects site personnel to radiation exposure, but adds to the ever-growing waste disposal problem.Particle retention testing was conducted on the full-scale filter elements at the Oak Ridge Filter Test Facility with positive results, proving that the ceramic and sintered metal full-scale filters could be manufactured to the HEPA retention requirements. The filters had particle retention efficiency > 99.97% when challenged with industrial standard, 0.3-µm di-octyl phthalate (DOP).At SRTC the full-scale filter elements were subjected to an environment that simulated conditions that challenge the high-level waste tank ventilation systems. The test apparatus was designed to promote rapid filter plugging to maximize the number of filter loading/cleaning cycles that would occur in a specified period of time. The filters were challenged using non-radioactive simulated high-level waste materials and atmospheric dust. After plugging the filters, they were cleaned in situ using aqueous solutions. The study found that both filter media were insensitive to high humidity or moisture conditions. The filters regenerated well even after numerous plugging and in situ cleaning cycles. However for the overall test campaign, the filters did not return to a clean filter status that was witnessed in the small scale filter testing. This may be due to the hostile test conditions and/or the cleaning method not optimized for the full-scale elements.The sintered metal and ceramic filters not only can be cleaned in situ, but also hold great potential as a long life alternative to conventional HEPA filters. The structurally stronger sintered metal and ceramic filters would reduce the potential of a catastrophic HEPA filter failure due to filter media breakthrough in the process ventilation system. An in situ regenerable HEPA filter system may also have many other applications across the DOE complex as well as commercially.
BACKGROUNDConventional disposable glass-fiber high efficiency particulate air (HEPA) filters are used throughout the Department of Energy (DOE) complex in various process systems. The filters must exhibit a particle removal efficiency of 99.97% when challenged by thermally generated di-octyl phthalate (DOP) aerosol with a diameter of 0.3 microns. The pleated glass fiber HEPA filter media has approximately 240 ft 2 of surface area and is typically contained in a 2 ft. x 2 ft x 1ft. housing and exhibits a 1 inch of water column (wc) differential pressure across the filter media when c...