Experimental Investigation of Peening Cylindrical Workpieces Utilizing a Transducer with Ring Sonotrode

Abstract

In industrial applications, the shafting components with high stress are easily damaged due to cyclic loads if there is no surface treatment. With the use of ultrasonic cavitation peening, the residual compressive stress and the surface hardness of these components can be improved. While traditional longitudinal vibration transducers are used to treat cylindrical workpieces, the treated areas are limited, and the treatment period is relatively long. To solve these problems, we designed a novel configuration of the piezoelectric transducer as a type of the combination of rod and ring. During ultrasonic cavitation peening, we placed the cylindrical workpieces in the ring tool to improve the limitation. However, the treated surface properties were largely influenced by the input parameters (driving voltage and rod diameters). In this investigation, the cylindrical workpieces, which were covered with aluminum foils, were first treated by ultrasonic cavitation peening to detect the intensity and distribution of the cavitation bubbles on the treated surface. Then, the sonochemiluminescence method was utilized as an additional way to find the optimal operation parameters (190 V and 16 mm). Finally, the ultrasonic cavitation process was conducted with the optimal parameters. The treatment results showed that the surface hardness increased by about 36% without significant increase of the surface roughness.