Experimental Investigation of Turning Parameters on AA 6061-T6 Material

Parthiban, A.; Pugazhenthi, R.; Ravikumar, R.; Vivek, P.

doi:10.1088/1757-899x/183/1/012013

Cited by 6 publications

(2 citation statements)

References 2 publications

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“…An ANOVA is carried out to investigate the important factors influencing the cutting process [47]. It is produced by using the GRG value (table 9).…”

Section: Anova Of Grgmentioning

confidence: 99%

Experimental and numerical investigation of dry turning AISI 1030 carbon steel using CNC lathe machining

2023

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Nowadays, modern metal industries have difficulty obtaining the required surface quality during machining. This is because various process parameters have an impact on the quality of the surface. As a result, optimizing the turning input factors such as cutting speed, depth of cut and feed is crucial for finishing quality. In addition to this, to minimize the limitations of experimental studies of metal cutting, finite element simulation is used, which improves time and cost. This study aims to investigate the dry turning of AISI 1030 carbon steel material experimentally and numerically using finite element simulation, as well as optimizing cutting parameters such as cutting speed, depth of cut, and feed to get a better surface finish and optimize material removal rate. The experiment was designed using a Taguchi L9 orthogonal array, and an Analysis of Variance was used to determine the significance of cutting parameters on end responses. According to the results, cutting speed (67.21%)was the most significant parameter which influences surface roughness followed by feed rate (26.91%).At 250 m/min cutting speed, 0.5 mm depth of cut, and 0.15 mm/rev feed rate, minimum surface roughness (1.21 µm) was achieved. The depth of cut had a significant impact on the rate of material removal (66.13%), and the optimum material removal rate was 453.57 mm3/s, which was attained at 90 m/min, 2.5 mm, and 0.35 mm/rev. With an average relative error of 4.85%, the Taguchi prediction and finite element simulation were in excellent agreement with the experimental result.

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“…An ANOVA is carried out to investigate the important factors influencing the cutting process [47]. It is produced by using the GRG value (table 9).…”

Section: Anova Of Grgmentioning

confidence: 99%

Experimental and numerical investigation of dry turning AISI 1030 carbon steel using CNC lathe machining

2023

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“…The structure and mechanical properties of composites with fine particulates of SiCp are examined specifically systems tensile and toughness tests and morphology study conducted in miniaturized scale components and the impact of microstructure reveals the unreinforced alloy 6063 in moved condition has high strength and along these lines, fracture arrest capability [11]. Optimizations have been utilized procedure to locate the ideal parameters for getting optimum parameters by utilizing the Taguchi technique which is a tool that can improve the quality The quality control technique was applied to decide the ideal procedure parameters which augment the mechanical properties of AlSiCp [12]. Scaria, Clement Tom et.…”

Section: Introductionmentioning

confidence: 99%

Experimental Analysis of the Mechanical and Machining Properties of an Aluminium Hybrid Metal Matrix Composite

Pugazhenhi,

Subramanian,

Mamidi

et al. 2023

KEM

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In the current research, titanium carbide (TiC) is used to reinforce the aluminium alloy (AA 6063) in stir-cast hybrid composites at concentrations of 5, 10, and 15 weight percent together with 3 weight percent of graphite. The application of this developed composite is mainly used for automobile suspension parts. The portrayal of characters was performed, and the mechanical properties of the fabricated samples were investigated. Composites with different TiC weight percentages have their mechanical properties, including hardness, tensile strength, compressive strength, and flexural strength, measured and assessed. The results are shows that AA 6063 alloy with 3 wt. percentage of graphite with an increasing weight percentage of TiC composites are better in the mechanical property. The hardness of the AA 6063 alloy composites is greater than that of the base matrix alloy. The tensile strength of Al 6063 alloy composites has been reported to grow with increasing TiC particle content and to be significantly higher than the strength of the matrix alloy. Also, the SEM microstructure images clearly shows that 15 weight percentage of TiC with 3 weight percentage of Graphite shows the maximum distribution in the matrix.

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A novel optimization algorithm based PID controller design for real-time optimization of cutting depth and surface roughness in finish hard turning processes

Muqeet

Israr

Zafar

et al. 2023

Results in Engineering

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Experimental Investigation of Turning Parameters on AA 6061-T6 Material

Cited by 6 publications

References 2 publications

Experimental and numerical investigation of dry turning AISI 1030 carbon steel using CNC lathe machining

Experimental and numerical investigation of dry turning AISI 1030 carbon steel using CNC lathe machining

Experimental Analysis of the Mechanical and Machining Properties of an Aluminium Hybrid Metal Matrix Composite

A novel optimization algorithm based PID controller design for real-time optimization of cutting depth and surface roughness in finish hard turning processes

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