Experimental Investigation on Boring Tool Vibration Control Using MR Fluid Damper

Mohan, E.; Natarajan, U.

doi:10.1142/s0219686716500025

Cited by 13 publications

(4 citation statements)

References 11 publications

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“…Better results were found to be in working conditions of a time-varying exciting current of square wave current with a 4-6 Hz frequency and 0-2 A amplitude (Mei et al, 2010). Another very low-cost approach in boring operation by MR damper reduced vibration by about 24% and surface roughness reduced to 31% with carbonyl iron particles of 1-7 m m with added surfactants in the base oil used to prepare MR fluid for this damper (Mohan and Natarajan, 2016). Recently MR damper resulted in a 0.016 damping ratio at 3.5 A current while applying in a boring machine.…”

Section: Application In Boring Operationmentioning

confidence: 99%

Application of smart fluid to control vibration in metal cutting: a review

Sarath¹,

Paul

2021

WJE

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Purpose A new cutting tool is always well-defined and sharp at the onset of the metal cutting process and gradually losses these properties as the machining process advances. Similarly, at the beginning of the machining process, amplitude of tool vibrations is considerably low and it increases gradually and peaks at the end of the service period of the cutting tool while machining. It is significant to provide a corresponding real-time varying damping to control this chatter, which directly influences accuracy and quality of productivity. This paper aims to review the literature related to the application of smart fluid to control vibration in metal cutting and also focused on the challenges involved in the implementation of active control system during machining process. Design/methodology/approach Smart dampers, which are used as semi-active and active dampers in metal cutting, were reviewed and the research studies carried out in the field of the magnetorheological (MR) damper were concentrated. In smart materials, MR fluids possess some disadvantages because of their sedimentation of iron particles, leakage and slow response time. To overcome these drawbacks, new MR materials such as MR foam, MR elastomers, MR gels and MR plastomers have been recommended and suggested. This review intents to throw light into available literature which exclusively deals with controlling chatter in metal cutting with the help of MR damping methods. Findings Using an MR damper popularly known for its semi-active damping characteristics is very adaptable and flexible in controlling chatter by providing damping to real-time amplitudes of tool vibration. In the past, many researchers have attempted to implement MR damper in metal cutting to control vibration and were successful. Various methods with the help of MR fluid are illustrated. Research limitations/implications A new cutting tool is always well-defined and sharp at the onset of metal cutting process and gradually losses these properties as the machining process advances. Similarly, at the beginning of the machining process, amplitude of tool vibrations is considerably low and it increases gradually and peaks at the end of service period of cutting tool while machining. Application of MR damper along with the working methodology in metal cutting is presented, challenges met are analyzed and a scope for development is reviewed. Practical implications This study provides corresponding real-time varying damping to control tool vibration which directly influences accuracy and quality of productivity. Using an MR damper popularly known for its semi-active damping characteristics is very adaptable and flexible in controlling chatter by providing damping to real-time amplitudes of tool vibration. Social implications This study attempts to implement smart damper in metal cutting to control vibrations. Originality/value It is significant to provide corresponding real-time varying damping to control tool vibration which directly influences accuracy and quality of productivity.

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Section: Application In Boring Operationmentioning

confidence: 99%

Application of smart fluid to control vibration in metal cutting: a review

Sarath¹,

Paul

2021

WJE

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“…Zhang [4] improved the structure of particle damping boring cutter, so that its damping ratio was significantly improved; Yang [5] designed the magnetic circuit of the magnetic vibration suppression unit to improve the vibration reduction performance of the particle damp-magnetorheological composite vibration reduction boring cutter. In foreign countries, Mohan [6] uses magnetorheological fluid to control the vibration of boring cutter. Sun [7] used arc spraying Fe-Al-based coating to achieve the purpose of vibration reduction.…”

Section: Introductionmentioning

confidence: 99%

Research on Vibration Reduction design of Rifling Machining Tool for Gun barrel

Chen

Guan

et al. 2023

J. Phys.: Conf. Ser.

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The tool damping groove can effectively reduce the vibration amplitude, suppress vibration and avoid the occurrence of resonance. The output damping of the tool system is affected by the distribution of the damping groove on the outer surface. Therefore, four different distribution modes of vibration reduction grooves on the outer surface of the tool system were designed: pit distribution, vertical distribution, spiral distribution and horizontal distribution. Firstly, the Fluent software was used to simulate the damping flow field of the damping groove on the outer surface of the tool system under five different distribution modes including no damping groove, and it was found that the output damping effect of the damping channel with horizontal distribution of damping groove was better. Secondly, Simulink software is used to simulate its dynamic model, and it is intuitively shown that the flutter effect of the 3×4×4 horizontal distribution of the damping groove is better.

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“…Sasaki et al patented a tool holder with a ring shaped anti vibration element, which has a provision for adjustable damping [7]. Mohan and Natarajan reduced relative displacement between tool and work piece by using MagnetoRheological damper to improve chatter vibration performance of a boring operation [8]. Eichelberger fitted a passive vibration absorber in the central cavity of a boring bar.…”

Section: Introductionmentioning

confidence: 99%

A Flexible Mechanism Based Vibration Isolator for Machine Tool Application

Satpute¹,

Iwaniec

2022

MATEC Web Conf.

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The paper presents novel design of vibration absorber with innovative features including use of flexible link based mechanism at the interface of tool holder and cutting tool. The mechanism ensures modification of the dynamic force interaction at the damping element and results in lower force transmissibility. It ensures amplification of the relative velocity at the damping element, which results in significant reduction of the damping element mass used for energy dissipation. The presented absorber has advantages of passive and economical operation in comparison to the active and semi-active solutions. Further, the proposed solution results in up to 53% reduction in the force transmissibility. A real size design has been presented for frequency range of 0-1100 Hz and maximum force amplitude of 700 N. Numerical simulations have been performed with consideration of flexible joint and structural element dynamics. Simulation results with FEA and PRBM approach have been compared with detailed analysis of the important design parameters.

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Experimental Investigation on Boring Tool Vibration Control Using MR Fluid Damper

Cited by 13 publications

References 11 publications

Application of smart fluid to control vibration in metal cutting: a review

Application of smart fluid to control vibration in metal cutting: a review

Research on Vibration Reduction design of Rifling Machining Tool for Gun barrel

A Flexible Mechanism Based Vibration Isolator for Machine Tool Application

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