Experimental Research on the Load Transfer Mechanism of Tie Plates for 400 km/h High-Speed Turnouts

Abstract

Based on the research and development demand of the 400 km/h high-speed turnout, a new type of elastic iron tie plate based on stiffness optimization is proposed. The new elastic iron tie plate is expected to reduce the stiffness unevenness and effectively solve the problems in the use of existing elastic iron tie plates. However, the new plate uses rubber bosses instead of rubber washers. There are certain differences in the force transmission mechanism from the original tie plate because of the change in structure of the new tie plate. In this paper, a series of experiments are designed to quantitatively compare and analyze the overall stiffness characteristics of different tie-plate structures and the differences in bolt force transmission and distribution laws. The main conclusions are as follows. The laws of vertical load transfer and distribution in the new tie plate are remarkably different from those for the original tie plate because of the differences in their structures. Under the rated bolt torque, the force transferred to the upper surface of the tie plate through the rubber boss in the new tie plate is less than that in the original tie-plate structure by 5.18 kN in the assembled state. Further, the new structure also has lower tie plate precompression; hence, the influence on the stiffness characteristics of the tie plate is less than that in the original structure. However, the steel sleeve deflection in the new tie plate is greater than that in the original tie plate; that is, a larger proportion of the bolt preload force is borne by the steel sleeve, thus making the vulcanized rubber under the steel sleeve more vulnerable to shear damage. If put into actual use, the tie plate bolt torque will be somewhat different from the rated torque; because of the difference in the torques coupled with the different vertical load transfer mechanisms between the new and the original tie-plate structures, the precompression and the proportion of the bolt preload force borne by the steel sleeves of the two tie plates will also show different degrees of deviation corresponding to different deviations of the tie plate bolt torque. Therefore, the new tie plate structure needs to be further optimized to make the transfer mechanism of preload force of bolt as consistent with the original tie plate as possible. In addition, the vibration and deformation characteristics and long-term service performance of the new type of plate under the condition of vehicle passing will be studied through a small-scale field trial and systematic dynamic tests.

Monitoring and Evaluation of High-Speed Railway Turnout Grinding Effect Based on Field Test and Simulation

“…Turnouts are one of the three weak links (joints, curves, and turnouts) of the high-speed rail system in China, where operating speeds and mileage are being steadily increased. Turnout rail deterioration is becoming more severe [1,2], and issues with the wheel-rail force over-limit and the carbody vibration acceleration over-limit phenomenon are frequent when trains pass through turnouts [3][4][5][6]. In order to effectively prolong the service life of the rail and improve the safety and stability of the trains, rail grinding is thought to be the most effective method of maintenance for turnout rail deterioration [7][8][9][10].…”