Experimental study of erosion in heat exchangers immersed in fluidized beds

Abstract

Fluidized beds can be used as solar energy receivers in beam-down concentrated solar power plants. The fact that solid particles can withstand temperatures over 1,000°C is promising because it would mean higher thermal efficiencies than conventional concentrated solar power plants (CSP, that use molten salts, whose maximum operating temperature is limited to about 560°C). Nonetheless, immersed heat exchangers are exposed to erosion because fluidized particles impinge on their surfaces. The multiple variables of a multiphase flow and the uncertainties of the material detachment process make erosion a complex problem that stills not fully solved. The aim of this study is to conceive an experimental procedure to measure erosion on cylindrical probes immersed in a lab-scale high temperature fluidized bed (able to operate up to 1,000°C and atmospheric pressure), simulating a tube of a heat exchanger in a fluidized bed working at expected temperatures in CSP applications. Preliminary results at ambient temperature are presented in this study. Silica sand particles were fluidized with air and erosion was measured on cylindrical probes made of aluminium 5027. Silica sand was characterized with a microscope before and after each test to determine its size distribution and shape. Several parameters (diameter, mass, and circumferential profile) of each probe were also studied before and after each test. Different fluidization velocities were implemented to assess the influence of the flow rate on erosion.