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The spinning disc atomizer is extensively utilized in agricultural spraying, with optimized operating conditions significantly enhancing atomization performance. In this paper, the atomization characteristics of a spinning disc were studied using photographs taken by a high-speed camera. Ethanol-water solutions were used at various flow rates and the disc speed was varied in a wide range. The influence of disc speed, flow rate, and surface tension on modes of spray formation, droplet size, and size distribution were investigated. The correlations for Reynolds number (Re), Stability number (St), and dimensionless droplet size (d*) were proposed in a wide range of operational conditions. The Rosin-Rammler (RR) and modified Rosin-Rammler (MRR) distributions appropriately represented the droplet size distribution. It was found that the increase in flow rate resulted in modes of spray formation translation under the same disc speed and ethanol-water solution. The predicted droplet sizes showed good agreement with the experiment values. Most of the predicted droplet sizes were within the band of ±15% of the experiment values. The droplet size decreased with increasing Re or St, but was hardly affected by q. Besides, the droplet size decreased with increasing disc speed and decreasing surface tension. The RR and MRR distribution matched with the calculated cumulative volume fraction from the experimental data reasonably well for the entire range. It was recommended to appropriately elevate Re during the spinning disc atomization process to narrow the range of droplet sizes and enhance uniformity.
The spinning disc atomizer is extensively utilized in agricultural spraying, with optimized operating conditions significantly enhancing atomization performance. In this paper, the atomization characteristics of a spinning disc were studied using photographs taken by a high-speed camera. Ethanol-water solutions were used at various flow rates and the disc speed was varied in a wide range. The influence of disc speed, flow rate, and surface tension on modes of spray formation, droplet size, and size distribution were investigated. The correlations for Reynolds number (Re), Stability number (St), and dimensionless droplet size (d*) were proposed in a wide range of operational conditions. The Rosin-Rammler (RR) and modified Rosin-Rammler (MRR) distributions appropriately represented the droplet size distribution. It was found that the increase in flow rate resulted in modes of spray formation translation under the same disc speed and ethanol-water solution. The predicted droplet sizes showed good agreement with the experiment values. Most of the predicted droplet sizes were within the band of ±15% of the experiment values. The droplet size decreased with increasing Re or St, but was hardly affected by q. Besides, the droplet size decreased with increasing disc speed and decreasing surface tension. The RR and MRR distribution matched with the calculated cumulative volume fraction from the experimental data reasonably well for the entire range. It was recommended to appropriately elevate Re during the spinning disc atomization process to narrow the range of droplet sizes and enhance uniformity.
At present, research on aerial spraying operations with UAVs mainly focuses on the deposition outcomes of droplets, with insufficient depth in the exploration of the movement process of droplet deposition. The movement characteristics of droplet deposition as the most fundamental factors affecting the effectiveness of pesticide application by UAVs are of great significance for improving droplet deposition. This study takes flat spray nozzles as the research object, uses the Particle Image Velocimetry (PIV) technique to obtain movement data of water droplet deposition under the influence of rotor flow fields, and investigates the variation characteristics of droplet deposition speed under different influencing factors. The results show that the deposition speed and the distribution area of high-speed (>12 m/s) particles increase with the increase of rotor speed, spraying pressure, and nozzle size. When the rotor speed increases from 0 r/min to 1800 r/min, the average increase in maximum droplet deposition speed for nozzle models LU120-02, LU120-03 and LU120-04 is 33.26%, 19.02%, and 7.62%, respectively. The rotor flow field significantly increases the number of high-speed droplets, making the dispersed droplet velocity distribution more concentrated. When the rotor speed is 0, 1000, 1500, and 1800 r/min, the average decay rates of droplet deposition speed are 36.72%, 20.00%, 15.47%, and 13.21%, respectively, indicating that the rotor flow field helps to reduce the decrease in droplet deposition speed, enabling droplets to deposit on the target area at a higher speed, reducing drift risk and evaporation loss. This study’s results are beneficial for revealing the mechanism of droplet deposition movement in aerial spraying by plant protection UAVs, improving the understanding of droplet movement, and providing data support and guidance for precise spraying operations.
Aiming at the problems of spraying pole-type plant protection machines difficult to get down to the field after row closure of maize in the middle and late stages, uneven droplet distribution of pressure nozzle-type plant protection drone, and difficult to change the droplet particle size, this paper designed a UAV centrifugal spraying system for maize planting protection through the designed centrifugal nozzle combined with a plant protection drone. A single nozzle parameter test was carried out to study the relationship between nozzle speed, flow rate and droplet size. The variable parameter flow rate is set in the range of 300 ml ~ 1000 mL / min, and the nozzle rotation speed is set in the range of 8000 ~ 18000 r / min gradient change. The test results show that the droplet size is related to the liquid supply flow rate and the nozzle rotation speed. According to the theory of optimal biological particle size, the centrifugal nozzle parameter is determined to select the liquid supply flow rate of 1000 mL / min and the nozzle rotation speed of 14000 r / min. The droplet distribution characteristics test under the actual operating conditions was carried out with this parameter, and the important index parameters such as droplet size, droplet density and coverage rate were analyzed to characterize the UAV aerial spraying operation. The experimental results show that the flight speed of the UAV has an important effect on the droplet deposition parameters, which significantly affects the droplet coverage, droplet density and deposition amount of the bottom layer of maize, and the droplet coverage and the droplet deposition amount of each sampling layer tends to decrease with the increase of flight speed, and the coefficient of variation (CV) value of the centrifugal spraying system was the smallest at the flight speed of 1.5m/s, and the effect of droplet deposition was the most uniform. at a flight speed of 1.5m/s. The effect of droplet deposition is the most uniform. This study can provide a reference basis for the optimization of parameters and the correct use of centrifugal plant protection UAV in the middle and late stage plant protection operations of tall crops such as maize.
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