To continuously improve CFD models which simulate spray evolution, breakup and evaporation mechanisms, it is helpful to validate them with results obtained by experimental research. In the present study, a mono-orifice target nozzle from Engine Combustion Network, referred to as Spray D, was investigated at conditions of spray-wall interaction, which actually is a real situation in internal combustion engines that is not frequently analyzed by visualization. A Photron SA-X2 high-speed camera was employed to record the vapor phase development of the spray in an inert atmosphere using a Schlieren imaging single-pass setup. The experiments show that the spreading of the spray along the wall has a behavior fairly similar to penetration at free-jet situations, especially regarding to its susceptibility to the operating conditions and its proportionality to the square root of time once the spray reaches a steady regime interacting with the wall. Furthermore, the spray film thickness was measured at three distances from the spray-wall impact point during the injection event, thereby characterizing that parameter both spatially and temporally. The tests were carried out in a constant pressure-flow facility able to reproduce pressure and temperature conditions, similar to those seen into a diesel engine. In order to observe the behavior of the spray colliding with a wall within this test rig, a system capable to being fitted into it and to holding a fused quartz wall at different injector tip-wall distances and impingement angle configurations, was designed and employed.
IntroductionAt present, the study of the spray-wall interactions into the field of transportation systems is increasingly relevant in a world aimed at reducing the displacement per cylinder of the internal combustion engines. This phenomenon plays a fundamental role in the mixing and evaporation of fuel , the impact of spray with a wall is a subject of difficult analysis both theoretically and experimentally due to the highly transient nature of the spray and the high spatio-temporal variability of the event. Because of this, its effects on the engine performance are not entirely known. On the one hand, the incidence and accumulation of fuel in the cylinder walls can lead to the formation of a fuel film that worsens combustion, promotes the emission of carbon monoxide and unburned hydrocarbons and involves energy losses given the increase of heat transfer [7]. On the other hand, the impact of the spray with a surface tends to improve the mixing of the fuel in the air due to both the impact and the subsequent expansion of the front of the jet. The complexity of the jet-wall impact phenomenon has to be added to the overall complexity of the injection-combustion processes, which, although they have been extensively studied in 'free jet' conditions [7]-[9] remain an active area of research.