Experimental study on surface roughness processed by ultrasonic surface rolling process

Abstract

In order to explore the formation principle of microscopic morphology of the lower surface of USRP, USRP theoretical analysis and processing experiments are carried out. Firstly, the spatial motion trajectory of tool head by USRP is established to reveal formation principle of surface morphology. Additionally, this experiment employs a single-factor experimental design method. The influence law of process parameters and surface roughness is obtained. The results show that the workpiece speed affects the circumferential machining density of the part, and the feed speed affects the axial density of the part. Surface roughness initially decreases and subsequently increases with rising amplitudes and static pressure. It gradually rises with improvement of feed rate and rotational speed. This provides a new way to adjust the surface topography of USRP in the future.