Experimental Tests on Solvent Solutions for the Recycling of Coated Polypropylene in Food Packaging

Abstract

The aim of this research is to analyze and develop technical methods that allow the recycling of food packaging coated in polypropylene films using solvents for the removal of the lacquer and/or aluminum layer without modifying their mechanical properties. Thus, this would allow the regranulation and re-extraction of the treated material for the creation of new polypropylene films. Water solutions of KOH 1M and methanol 99.9% were tested as solvents using the selective dissolution method. In order to rule out a significant effect of the mechanical stirring action on the removal of the surface layer, a deionized water solution was used as a control sample. By means of UV-VIS-NIR (ultraviolet, visible, near-infrared), LWIR (long-wave infrared), and ATR-IR spectrophotometers, spectrophotometric analyses were carried out on the samples before and after treatment. In order to investigate the efficiency of the solvents in removing the coating of polypropylene films, samples taken from the industry Jindal Films Europe Brindisi s.r.l., named BF (basic film, pp film not lacquered or metallized), AC (aluminum-coated pp film), and ACRC (acrylic-lacquer-coated pp film), were compared with samples treated with solvent solutions. The comparison was made by comparing the spectra obtained from the analyses carried out with the two different spectrophotometers. The absorbance values at the level of characteristic polypropylene spectrum peaks, detected with an ATR-IR, were also compared using the Pearson correlation coefficient. The results suggest that the optimal solvent for removing the aluminum and acrylic lacquer from pp films is the solution of KOH 1M. Future analyses will aim to investigate the maintenance of the mechanical characteristics of polypropylene treated with a selective dissolution using KOH. It is also planned to test the methodology of this study on an industrial scale.

Analysis of Mechanical and Thermal Properties of Polymer Materials Derived from Recycled Overprinted Metallized PP Films

“…This is an extremely interesting approach that enables the elimination of imperfections in the mechanical recycling process. At the moment, however, mechanical recycling, with its varieties and modifications, is the most popular and efficient process enabling the management of thermoplastic waste [23][24][25][26][27][28].…”