Smart
wearables with the capability for continuous monitoring,
perceiving, and understanding human tactile and motion signals, while
ensuring comfort, are highly sought after for intelligent healthcare
and smart life systems. However, concurrently achieving high-performance
tactile sensing, long-lasting wearing comfort, and industrialized
fabrication by a low-cost strategy remains a great challenge. This
is primarily due to critical research gaps in novel textile structure
design for seamless integration with sensing elements. Here, an all-in-one
biaxial insertion knit architecture is reported to topologically integrate
sensing units within double-knit loops for the fabrication of a large-scale
tactile sensing textile by using low-cost industrial manufacturing
routes. High sensitivity, stability, and low hysteresis of arrayed
sensing units are achieved through engineering of fractal structures
of hierarchically patterned piezoresistive yarns via blistering and
twisting processing. The as-prepared tactile sensing textiles show
desirable sensing performance and robust mechanical property, while
ensuring excellent conformability, tailorability, breathability (288
mm s–1), and moisture permeability (3591 g m–2 per day) for minimizing the effect on wearing comfort.
The multifunctional applications of tactile sensing textiles are demonstrated
in continuously monitoring human motions, tactile interactions with
the environment, and recognizing biometric gait. Moreover, we also
demonstrate that machine learning-assisted sensing textiles can accurately
predict body postures, which holds great promise in advancing the
development of personalized healthcare robotics, prosthetics, and
intelligent interaction devices.