Hydrofluorocarbon
refrigerants are being phased out over the next
two decades due to their high global warming potential. To separate
and recycle refrigerants that form azeotropic mixtures, current distillation
methods are inadequate and a new technology is required. Extractive
distillation using an ionic liquid as the entrainer offers a solution.
Vapor liquid equilibria data for refrigerants difluoromethane (HFC-32),
chlorodifluoromethane (HCFC-22), pentafluoroethane (HFC-125), 1,1,1-trifluoroethane
(HFC-143a), and 1,1,1,2-tetrafluoroethane (HFC-134a) in ionic liquids
1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide ([C2C1im][Tf2N]) and 1-butyl-3-methylimidazolium
hexafluorophosphate ([C4C1im][PF6]) were fit with the Peng–Robinson equation of state to simulate
the separation of four azeotropic refrigerant mixtures (R-404A, R-407C,
R-410A, and R-410A + HCFC-22) and to develop rate-based and equilibrium
models in ASPEN Plus. Process flow diagrams were developed and optimized
based on a set of physical and chemical constraints. The goal was
to optimize the parameters to achieve refrigerant grade (>99.5
wt
%) purity. The ionic liquids were found to be effective entrainers
for separating refrigerant mixtures.