Abstract. A Ti3Alp/Ti composite structure was prepared as the surface layer on Ti-6Al-4V alloy substrate via Additive Friction Stir Processing method, by the coupled thermal-mechanical effect and the Ti/Al in-situ reaction mechanism. The post composition homogenization annealing was employed. The reinforcements of Ti-Al intermetallic particles benefited the surface-hardening and anti-wear performance. Formation mechanism and strengthening effect were further elucidated.
IntroductionThe in-situ process route is regarded as the priority to produce particle-reinforced titanium matrix composites (PRTMCs) [1]. Various in-situ preparation means, e.g. laser surface melting (LSM), are applied to fabricate PRTMCs as the surface layer structure on the material [2]. However, the extra high processing temperatures could easily generate the melting-solidification induced metallurgical defects, such as cold cracks, pores, dendritic grain coarsening, reinforcement dissolution and harmful interfacial reactions. Thus, the solid-state processing methods to fabricate PRTMCs surface layer, in the absence of Ti-matrix melting, are strongly motivated to develop.The addition of other materials into substrates via Friction Stir Processing (FSP) can also be called as Additive Friction Stir Processing (AFSP) [3]. It is performed on the principle of the Friction Stir Welding and/or Processing (FSW/P), which is well-known as an attractive processing technique [4]. The FSW for Ti-alloys was well researched [5]. In this work, it is the aim to utilize the AFSP and Ti/Al in-situ reaction mechanisms to prepare the Ti3Alp/Ti surface composites.