This study introduces
a novel superhydrophobic coating applied
to the fabric surface through spray coating of the Al
2
O
3
/MMT nanocomposite and PDMS polymer to enhance the surface
roughness and reduce the surface tension, respectively. The as-prepared
coating exhibits a remarkable superhydrophobic property with a water
contact angle (WCA) of ∼174.6° and a water sliding angle
(WSA) < 5°. Notably, the fabric demonstrates a self-cleaning
property through removing dust and dirt via adhering to water droplets.
Moreover, the insignificant loss of WCA (3.2 and 1%) after exposure
to alkaline and acidic media for 10 days verifies the promising chemical
stability of the coated layer, whereas WCA > 160° after 24
h
of immersion in various organic solvents further indicates the layer
resistance. Besides, the layer sustains WCA of 174.5, 172.5, and 168.45°
after 1 month of air exposure, ultrasonic washing, and 50 cycles of
home laundry. The mechanical resistance of the fabric was verified
by maintaining a WCA of 158.73° after 200 abrasion cycles. Also,
the layer exhibits thermal resistance with <4.1% of WCA loss in
the temperature range of −10 to 180 °C. Additionally,
the superhydrophobic coating excels in oil–water separation,
achieving >99% separation efficiency for various oils. These exceptional
properties position the fabric for diverse applications, including
protective clothing, outdoor gear, medical textiles, and sportswear,
emphasizing its versatility and novelty in the realm of superhydrophobic
materials.