Fabrication of high thermal and electrical conductivity composites via electroplating Cu network on 3D PEEK/CF felt skeletons

Sun, Youli; Zhang, Mei; Zhang, Yunhe; Luan, Jingyi; Dang, Hongbo; Jiang, Dong; Yang, Yanhua

doi:10.1016/j.coco.2021.100909

Cited by 14 publications

(1 citation statement)

References 21 publications

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“…To fully leverage the superior properties of the PEEK matrix, the functionalities can be further tailored by incorporating with high-performance fibers. So far, a number of reinforcement fibers have been utilized to increase the intrinsic strength of the PEEK matrix, including carbon fiber (CF) [ 2 , 3 ], carbon black (CB) [ 4 ], boron nitride (BN) [ 5 , 6 ], carbon nanotubes (CNTs) [ 7 , 8 ], etc. Of all the fillers under consideration, CNTs have attracted significant attention due to their low density, high tensile strength and elastic modulus.…”

Section: Introductionmentioning

confidence: 99%

Non-Isothermal Crystallization Kinetics of Polyether-Ether-Ketone Nanocomposites and Analysis of the Mechanical and Electrical Conductivity Performance

et al. 2022

Polymers

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High-performance polyether-ether-ketone (PEEK) is highly desirable for a plethora of engineering applications. The incorporation of conductive carbon nanotubes (CNTs) into PEEK can impart electrical conductivity to the otherwise non-conductive matrix, which can further expand the application realm for PEEK composites. However, a number of physical properties, which are central to the functionalities of the composite, are affected by the complex interplay of the crystallinity and presence of the nanofillers, such as CNTs. It is therefore of paramount importance to conduct an in-depth investigation to identify the process that optimizes the mechanical and electrical performance. In this work, PEEK/CNTs composites with different carbon nanotubes (CNTs) content ranging from 0.5 to 10.0 wt% are prepared by a parallel twin-screw extruder. The effects of CNTs content and annealing treatment on the crystallization behavior, mechanical properties and electrical conductivity of the PEEK/CNTs composites are investigated in detail. A non-isothermal crystallization kinetics test reveals a substantial loss in the composites’ crystallinity with the increased CNTs content. On the other hand, mechanical tests show that with 5.0 wt% CNTs content, the tensile strength reaches a maximum at 118.2 MPa, which amounts to a rise of 30.3% compared with the neat PEEK sample after annealing treatment. However, additional annealing treatment decreases the electrical conductivity as well as EMI shielding performance. Such a decrease is mainly attributed to the relatively small crystal size of PEEK, which excludes the conductive fillers to the boundaries and disrupts the otherwise conductive networks.

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Section: Introductionmentioning

confidence: 99%

Non-Isothermal Crystallization Kinetics of Polyether-Ether-Ketone Nanocomposites and Analysis of the Mechanical and Electrical Conductivity Performance

et al. 2022

Polymers

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Interlaminar improvement of carbon fiber/epoxy composites via fluorine‐containing high‐epoxy‐value sizing agent

Qiu

Wang

et al. 2022

J of Applied Polymer Sci

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To improve the interfacial bonding effect of carbon fibers (CFs) and epoxy resins, we prepared a fluorine‐containing high‐epoxy‐value sizing agent (named TS) in this article. It is an emulsion with a more uniform particle size distribution and higher stability better than a commercial Takemoto sizing agent. In addition, sulfonic acid groups can improve the hydrophilicity of the TS, and the presence of epoxy groups enhances the wettability between CFs and the matrix. The properties of the sizing agents were examined by Fourier transform infrared spectroscopy, dynamic light scattering, and thermogravimetric analysis. The sized CFs were evaluated by scanning electron microscopy, x‐ray photoelectron spectroscopy, monofilament tensile test, and dynamic contact angle. Afterward, CF/epoxy composites were prepared, and their fracture morphology and interlaminar shear strength (ILSS) were examined. Results indicated that the TS sizing significantly increased the content of activated carbon on the surface of the CFs and improved the bonding effect between the fiber and the matrix. After TS was sized, the ILSS increased from 49.64 to 58.74 MPa, 18.34% higher than unsized CF/epoxy composites, showing the prominent interfacial reinforcement better than commercial Takemoto.

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Fabrication of High Thermally Conductive and Electrical Insulating Composites by Boron Nitride‐Nanosheet‐Coated PEEK Fiber

Sun

Dang

Tan

et al. 2021

Macro Materials & Eng

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The development of polyether ether ketone (PEEK)-based thermally conductive insulating composites is required in miniaturized electronic devices with a high power density where heat needs to be evacuated. However, the low thermal conductivity (TC) remains a great challenge, significantly restricting the large-scale applications of PEEK. Here, a novel class of boron nitride nanosheets (BNNSs)/PEEK composites with excellent heat dissipation properties through BNNS-coated PEEK fiber is developed, through simple hot-press sintering. A direct comparison of experimental measurements between the BNNSs/PEEK fiber composites and the BNNSs/PEEK powder composites indicates that the TC is greatly improved in the presence of the well-orientated structure of BNNSs. In addition, the composite with high loading of BNNSs exhibits a combination of high tensile strength and significant electrical insulation (volume electrical resistivity beyond 10 9 𝛀 cm). The experimental data demonstrate that it has broad and bright prospects for application in a range of emerging electronic devices, which also provide great potential for enhancing the thermal management application of PEEK-based composites.

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Fabrication of high thermal and electrical conductivity composites via electroplating Cu network on 3D PEEK/CF felt skeletons

Cited by 14 publications

References 21 publications

Non-Isothermal Crystallization Kinetics of Polyether-Ether-Ketone Nanocomposites and Analysis of the Mechanical and Electrical Conductivity Performance

Non-Isothermal Crystallization Kinetics of Polyether-Ether-Ketone Nanocomposites and Analysis of the Mechanical and Electrical Conductivity Performance

Interlaminar improvement of carbon fiber/epoxy composites via fluorine‐containing high‐epoxy‐value sizing agent

Fabrication of High Thermally Conductive and Electrical Insulating Composites by Boron Nitride‐Nanosheet‐Coated PEEK Fiber

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