Colloidosomes have been extensively
studied in recent years because
of their potential applications in various fields, such as food, cosmetics,
or pharmaceutical industries. Herein, we present a simple and highly
efficient route for large-scale preparation of colloidosomes with
controllable permeability using spray drying technology. By using
the latex particles with different glass transition temperatures,
the colloidosomes with uniform and controllable shell porosities can
be easily constructed. The effects of latex particle concentrations,
flow rates of compressed air, inlet temperatures, and feed rates on
the morphologies of colloidosomes were explored in detail, and the
possible formation mechanism was given. Both the feed rates and inlet
temperatures can affect the evaporation rate of solvents. Only the
preparation conditions falling on the suitable speed of the solvent
evaporation “area” can result in complete colloidosomes.
In addition, the Congo red dye was used as a model for encapsulation
and controllable release. The release duration of colloidosomes prepared
with different Tg latex particles ranged from 23 to 52 h as the permeability
drops. The results demonstrate that this colloidosome fabrication
method is feasible for continuous large-scale production and precisely
controllable release for practical applications.