2016
DOI: 10.1038/ncomms11155
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Fabrication of slender elastic shells by the coating of curved surfaces

Abstract: Various manufacturing techniques exist to produce double-curvature shells, including injection, rotational and blow molding, as well as dip coating. However, these industrial processes are typically geared for mass production and are not directly applicable to laboratory research settings, where adaptable, inexpensive and predictable prototyping tools are desirable. Here, we study the rapid fabrication of hemispherical elastic shells by coating a curved surface with a polymer solution that yields a nearly unif… Show more

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Cited by 97 publications
(124 citation statements)
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“…The thin elastic shells tested in all of our experiments were fabricated using a previously developed technique [9]. A hemispherical mold (radius R ¼ 24.85 mm, machined out of polyacetal through CNC milling) was coated with a silicone-based polymer solution (VPS, Vinylpolysiloxane Elite Double 32, Zhermack, Badia Polesine, Italy).…”
Section: Fabrication Of Shells Containing a Controlled Geometricmentioning
confidence: 99%
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“…The thin elastic shells tested in all of our experiments were fabricated using a previously developed technique [9]. A hemispherical mold (radius R ¼ 24.85 mm, machined out of polyacetal through CNC milling) was coated with a silicone-based polymer solution (VPS, Vinylpolysiloxane Elite Double 32, Zhermack, Badia Polesine, Italy).…”
Section: Fabrication Of Shells Containing a Controlled Geometricmentioning
confidence: 99%
“…To fabricate precisely imperfect thin elastic shells (i.e., shells containing a well-defined geometric imperfection), we use a second technique (itself a modification of that of Ref. [9] mentioned earlier), which we had introduced to investigate the effect of the imperfection amplitude on the critical buckling load [3]. We coated the inner side of a thick hemispherical shell of thickness t mold ¼ 975 lm, used as a mold, which was indented by a flat plate attached to a universal testing machine.…”
Section: Fabrication Of Shells Containing a Controlled Geometricmentioning
confidence: 99%
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“…In the limit of vanishing aspect ratios, δ 1, and negligible surface tension effects, Bo δ 2 , we can show that Eq. north pole [6,20] and a similarity solution for the upper hemicircle, following Couder et al [21]. As seen in Fig.…”
Section: A Lubrication and Linear Perturbation Equationsmentioning
confidence: 94%
“…This salutary feature must have been known empirically by architects for centuries, as one can infer from the curved roofs of traditional hammams, presumably designed in a way to prevent condensed vapor to drip from the ceiling onto clients. Note that similar stabilizing effects also play a central role in the fabrication of thin polymeric shells or chocolate eggs [6]. In other contexts, a variety of stabilizing strategies, including the use of heat and electrical current, have been studied (see Refs.…”
Section: Introductionmentioning
confidence: 99%