Transition metal borides, such as VB 2 , have been investigated as alternative, higher capacity anode materials. The VB 2 high capacity is due to the capability to undergo a 4060 mAh/g formula weight multiple electron (11 e − ) alkaline oxidative discharge at a singular discharge potential plateau. With a comparable formula weight (10% higher) to zinc, VB 2 has an intrinsic gravimetric capacity five fold higher than the 2 e − oxidation of the widely used zinc alkaline anode. One challenge to the implementation of VB 2 /air batteries is that resistive oxide products impede the discharge depth, and only thin anode batteries (for example 10 mAh in a 1 cm diameter cell) had been demonstrated to discharge effectively. This study demonstrates that (i) smaller particle size (nano-VB 2 , as opposed to macroscopic VB 2 ) helps to alleviate this effect and (ii) a stacked anode compartment configurations improve the anode conductive matrix significantly, resulting in an increase in the coulombic efficiency of high capacity, thicker anodes in VB 2 /air batteries. Combined, these effects provide a 50% relative increase in the coulombic efficiency (from 50% to 75% at an 0.4 V discharge cutoff) of a 30 mAh coin cell, and increase the coulombic efficiency of the 100 mAh cell to 50%. Higher energy density portable power is needed for consumer electronic, medical, and military devices, and drives the need for increased energy density batteries. Zinc-air batteries are primary batteries with the highest commercial energy capacity. They provide a practical capacity of up to 1,756 Wh/L, which is 5-fold higher than that of rechargeable Li-ion batteries and 10-fold higher than conventional alkaline primary (zinc anode/manganese dioxide cathode) batteries.
1,2The capacity of zinc is limited by its oxidative discharge, which releases two electrons per zinc, leading to an intrinsic capacity of 820 mAh/g (=2 * FW/Faraday * mAh). Transition metal borides have been investigated as alternative, potentially higher capacity anode materials due to their ability to undergo oxidative discharge processes that release multiple electrons per molecule. The highest capacity of these materials, vanadium diboride, has an alkaline capacity per VB 2 (FW 72.561 g/mol) intrinsic capacity of 4060 mAh/g (charge/FW), approximately five times that of zinc. [3][4][5][6][7][8][9] As with the zinc anode, the borides can chemically react to generate hydrogen, and this causes a parasitic loss of battery capacity. In 2007, we noted that a zirconia overlayer impedes this parasitic reaction and promotes the battery discharge reaction.3,8 VB 2 coupled with an air cathode results in a battery material that is among the highest energy density of any primary battery (5,300 kWh/kg). 8 The VB 2 anode discharges all 11 of its electrons at a singular voltage plateau, in accordance with: [8][9][10] Anode :The thermodynamic (intrinsic battery) potential of Equation 3 is 1.55 V. [8][9][10] The experimental VB 2 /air battery is observed to discharge at a fraction of this intrinsic ...