Vanadium
dioxide (VO2) is a versatile thermochromic
material exploited for multiple applications, including smart windows,
gas sensing, radiative cooling, and metamaterials. Traditional methods
for crystallizing solution-based VO2 thin films are usually
challenging, requiring temperatures above 400 °C and strict process
control to avoid unwanted oxides. Here, we adopt a synergic approach
exploiting the versatility of sol–gel reactions and the ultrafast
processing of pulsed laser annealing (PLA). The latter selectively
heats the film with a local temperature increase, without involving
the substrate over which the film is deposited. The resulting process
is simple, green, and straightforward, avoiding carcinogenic vanadium
precursors and not requiring a strict control of the processing atmospheres.
We have found that similar values of thermochromic efficiency can
be obtained within a broad working window, performing every step in
air. Taking advantage of environmental moisture, the drying temperature
before PLA is reduced to 100 °C, enabling a process extension
to polymer substrates. VO2 (M1) crystallization is reached
within only a few seconds in air, without the need for a protected
atmosphere and with comparable results to furnace annealing. By combining
optical spectroscopy, scanning/transmission electron microscopy, atomic
force microscopy with grazing incidence X-ray diffraction, and Rutherford
backscattering spectrometry, the sol–gel transition from amorphous
to crystalline under PLA is investigated. The first crystallites are
formed within 5 laser pulses and the sol–gel laser conversion
is proposed to feature two distinct mechanisms, an initial partial
photothermal ablation followed by solid-state diffusion. Simulations
of the temperature distribution during single laser pulses confirm
the experimental results.