Ni-based catalysts are increasingly being used in nitrobenzene
hydrogenation. How to select suitable catalyst supports is crucial
for upgrading the catalytic performance. Herein, three Ni-based catalysts
supported on activated carbon fiber (ACF), mesoporous carbon black
(CB), and γ-Al2O3 were tested for nitrobenzene
hydrogenation. The influence of catalyst supports, their porosity
characteristics, and reaction conditions on the catalytic performance
was investigated. The results show that 10 wt % Ni/CB catalyst owns
an ultrafine active Ni nanoparticles (∼10 nm) with a uniform
dispersion and thus exhibits the optimal catalytic activity. The conversion
of nitrobenzene and the selectivity to aniline could reach nearly
100% at 120 °C for 1 h. By contrast, it takes 2 h to achieve
the same conversion for 10 wt % Ni/ACF at 120 °C, whereas 10
wt % Ni/Al2O3 needs a severe reaction at 150
°C for 2 h. The turnover frequency of 10 wt % Ni/CB approaches
38 h–1, which is higher than those of other catalysts.
Nitrobenzene hydrogenation over different catalysts conforms to a
first-order reaction, and the apparent activation energy of 10 wt
% Ni/CB (42.6 kJ/mol) is significantly lower than that of 10 wt %
Ni/Al2O3 (66.0 kJ/mol). Moreover, 10 wt % Ni/CB
catalyst exhibits a good recyclability and structural stability owing
to the existence of abundant mesopores in CB, in comparison with 10
wt % Ni/ACF and Ni/Al2O3. It is the mesopores
rather than the micropores in carbon supports to postpone the deactivation
of Ni-based catalysts. This work demonstrates the superiority of porous
carbons as catalyst supports over Al2O3 in nitrobenzene
hydrogenation.