Failure analysis of a high-speed induction machine driven by a SiC-inverter and operating on a common shaft with a high-speed generator

Abstract

Due to ongoing research work, a prototype test rig for testing high speed motors/generators has been developed. Its design is quite unique as the two high speed machines share a single shaft with no support bearings between them. A very high maximum operating speed, up to 80,000 rpm, was required. Because of the need to minimise vibration during operation at very high rotational speeds, rolling bearings were used. To eliminate the influence of higher harmonics of supply voltage and current on the formation of torque oscillations on the shaft and excessive losses in the form of heat, a voltage source inverter with high switching silicon carbide (SiC) power transistors characterizing high precision of the output voltage generation with a fundamental harmonic frequency of several kilohertz has been used. During the first start-ups, it turned out that the system was not stable, and a failure occurred. The paper presents the consequences that may arise when a machine operating at a speed of about 70,000 rpm fails. The article contains pictures of a generator failure that occurred at a high rotational speed.

Comparative Evaluation of the Tribological Properties of Polymer Materials with Similar Shore Hardness Working in Metal–Polymer Friction Systems

“…This is a common application of polymer plastics [ 29 ]. In applications where there is friction between a polymer component and a much harder metal component, the hardness of the polymer plays an important role [ 30 , 31 ]. Traditional strategies for improving surface-wear resistance have focused on modifying the surface with various treatments to improve surface hardness [ 32 ].…”

Review of Methods for Diagnosing the Degradation Process in Power Units Cooperating with Renewable Energy Sources Using Artificial Intelligence

“…Thus, power plants producing energy must operate at the highest possible and constant efficiency [17,18], taking into account green energy production [19] from nonstable wind and photovoltaic farms [20]. To achieve this, an appropriate diagnostic system is necessary [21], which will not only reveal failures [22,23] but also enable a high level of efficiency to be maintained when changing power [24,25].…”