Breaking strength of yarn is the most important physical property of yarn as it represents the main parameter for physical quality control. Breaking strength of yarn depends on many different factors, namely strength of fiber, length of fiber, micronaire, and uniformity [3].The yarn speed should be kept as constant as possible during warping. In indirect warping a constant speed drive is generally sufficient to provide fairly uniform yarn speed, for some filament yarns variable speed drive is chosen since friction drive would cause problems [1].
Warp yarn tensionA creel for supplying yarns from a plurality of respective packages to a take-up machine, such as a warp winder, has a support defining respective supply stations carrying the yarn packages, respective tension-sensing deflectors at the stations, and guides for directing the yarns from the respective packages over the respective braking surfaces and around the respective deflectors [4].
AbstractWarping is aimed at preparing the weaver's beam to be set up on the weaving machine. In warping, the yarns are taken from the spools placed on the creel and are wound around the warp beam or roll as per the calculated width of the fabric, an uninterrupted length of hundreds of warp yarns results, all oriented parallel to one another.This paper reports a study on producing (27) yarn samples by an indirect warping machine (Benninger, Ben-Ergotronic). Samples of yarns were manufactured from continuous raw polyester filaments with three yarn counts (70,150,300 denier) under three applied tensions of (0.15, 0.22, 0.29 cN/dtex). In addition, three warping speeds (200,400,600 m/min) were used. Tensile strength and elongation at break were measured.The results of measurements of warp yarn count under study for tensile strength and the elongation under the application of the set tension and warping speeds showed optimum tensile strength at warping speed of 400m/min, under a tension of (0.22) cN/dtex. In addition, the optimum elongation percentage was at warping speed of 200m/ min, under a tension of (0.22) cN/dtex for the (70) denier yarns. For (150) and (300) denier yarns, the optimum tensile strength and elongation percentage were at warping speed of 600m/min, under a tension of (0.29) cN/dtex. Volume 3 • Issue 2 • 1000132 J Textile Sci Eng ISSN: 2165-8064 JTESE, an open access journal Volume 3 • Issue 2 • 1000132 J Textile Sci Eng ISSN: 2165-8064 JTESE, an open access journal 70 denier yarns Optimum tensile strength was at warping speed of 400 m/min, under tension of 0.22 cN/dtex Optimum elongation percentage was at warping speed of 200 m/ min, under tension of 0.22 cN/dtex 150 and 300 denier yarns Optimum tensile strength was at warping speed of 600 m/min, under tension of 0.29 cN/dtex Optimum elongation percentage was at warping speed of 600 m/ min, under tension of 0.29 cN/dtex