Fatigue Crack Propagation Behavior of Textured Polycrystalline Magnesium Alloys

Abstract

This paper describes the fatigue crack propagation behavior of rolled and extruded AZ31B magnesium alloys (grain size: approximately 20 and 15 mm, respectively). Fatigue crack propagation tests were performed on center cracked plate tension specimens at a stress ratio of R ¼ 0:1 and a frequency of 10 Hz at room temperature. Loading axes were parallel to the rolling and extrusion directions; fatigue cracks propagated parallel to the transverse direction (L-T specimen of rolled AZ31B), parallel to the short transverse direction (L-S specimen of rolled AZ31B), and perpendicular to the extrusion direction (E-R specimen of extruded AZ31B). The crack growth rate (da=dN) of the L-S specimen was approximately 10 times lower than that of the L-T specimen in the examined stress intensity factor (ÁK) range. Fracture surfaces of the L-T and L-S specimens showed many steps parallel and perpendicular, respectively, to the macroscopic crack growth direction. The plot of the da=dN versus the ÁK range for the E-R specimen shows two regimes with different slopes in the examined ÁK range. The fracture surface was covered by various directional steps independent of macroscopic crack growth direction, and the fracture surface roughness at low ÁK was larger than that at high ÁK. SEM-EBSD observations revealed that the c-axis direction is unfavorable for the fatigue crack propagation in rolled AZ31B magnesium alloy. Free deformation twins were observed around the fatigue crack path in the L-T, L-S, and E-R specimens.

An experimental study of the orientation effect on fatigue crack propagation in rolled AZ31B magnesium alloy

“…The lack of twinning at lower ΔK values in this orientation may explain the difference in FCG rate between the two orientations. The presence of twins along the crack path I the R-T orientation was also reported by Morita et al [29].…”

“…It was found that reversible twinning-detwinning is the dominant deformation mechanism for the material studied, yet also revealed that only a small amount of residual twins remained following the loading. Morita et al [29,30] performed FCG experiments on rolled AZ31B specimens at a R-ratio of 0.1 to examine the fracture surfaces. They found that crack propagation along the a-axis direction is favorable.…”

“…Loading parameters also affect the FCG behavior. An increase in R-ratio has been shown to increase the FCG rate in Mg alloys [9,29,32]. Zeng et al [11,32,33] performed FCG experiments on single-edge notched plate specimens prepared from AZ61 and AZ80 Mg alloys.…”