= stream function 7 = nondimensional time Subscripts S = steady state conditions W m = conditions at the wall = conditions far away from the wall Superscript * = physical variablesThis paper is concerned with an important aspect of process control designsynthesis of the control structure. Synthesis of control structures has long been practiced by experienced control engineers, who relied on intuition, insight and judgment to pick a feasible solution from the vast number of alternatives that were possible. This paper describes a systematic procedure to generate these alternatives based on the cause-andeffect representation of the process. The final product is a set of control schemes from which the final system may be selected or evolved. The work is significant in that it is the first attempt to apply non-numerical problem-solving techniques to the problem of synthesizing process control structures. As such, it gives a new way of studying and teaching chemical process control.
SCOPEWhich variables should be measured, which inputs should be manipulated, and what links should be made between these two sets? This is the essence of the synthesis of control structures in the chemical process industries. This problem is routinely solved by experienced engineers who have the ability to simultaneously consider: 1.
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5.The economic, safety and reliability goals of a given process The steady-state and dynamic behavior of the complete process and of the pieces of equipment within it The interaction which might occur between control structures The failure modes of the components within the process including the process operator Possible changes in the process to improve control These engineers have evolved logical procedures for proceeding from loosely defined flowsheets and goals to welldefined piping and instrument diagrams (P&ID's). Most of these procedures do not involve the use of detailed dynamic models of the process. How do they do it? This paper is our initial attempt to capture at least part of the logic involved in transforming steady-state flow diagrams into P&IDs.Our approach is based on three main ideas:1. The models used in the synthesis of control systems must be simple.
4.Environmental Regulations: Various federal and state laws may specify that the concentrations, temperatures, flowrates, or combinations of these must be within certain limits. For example, the concentration of vinyl chloride in the air leaving a PVC drier must contain less than 1 ppm when it is discharged into the environment.
Economics:(a) Yield: The yield of a reactor may depend on the inlet temperature, concentrations, flowrate, or phase.Hence, it may be important, as in the chlorination of alkenes, to keep the concentration of chlorine in the reactor feed to 2.5 mol % or less.(b) Energy: The economic operation of a process often depends on the efficient use of energy within the process. A control objective might be to maintain the approach temperature of the ethylene column precooler at 2°C. The safety parameters, operational cons...