Feasibility Study on Ultrasonic Vibration Assisted Milling for Squamous Surface

Tao, Guocan; Zhang, Jianhua; Shen, Xuehui; Bai, Lijuan; Ma, Chao; Wang, Jinjun

doi:10.1016/j.procir.2016.03.006

Cited by 23 publications

(8 citation statements)

References 10 publications

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“…It has been increasingly applied to new materials, difficult-tomachining materials, high surface integrity, and bionic manufacturing. [37][38][39][40] According to its effectiveness, UAN can be mainly subdivided into three categories, namely (i) vibration cutting, (ii) vibration finishing, and (iii) vibration strengthening, [41][42][43][44][45][46] whose main characteristics and application fields are shown in Figure 10.…”

Section: Current Status Of Ultrasonic-assisted Machining Technologymentioning

confidence: 99%

Ultrasonic assisted machining of gears with enhanced fatigue resistance: A comprehensive review

Bie

Zhao

et al. 2022

Advances in Mechanical Engineering

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In recent years, ultrasonic-assisted machining (UAM) has been widely implemented to improve the performance and element quality of machined products. This paper comprehensively reviews the ultrasonic vibration effects on such ultrasonic vibration-assisted (UVA) processes as hobbing (UVAH), lapping (UVAL), electrochemical gear machining (UVAEGM), honing (UVAH), and grinding (UVAG), respectively. Compared with the conventional machining, the UAM significantly reduced the surface roughness, improved the surface microstructure, and quality. Considering the UAM applications surface modification and surface strengthening, the available technologies of ultrasonic impact, ultrasonic shot peening, and ultrasonic deep rolling were analyzed for gears and similar components. It was concluded that the surface was strengthened under UAM through introducing the high-amplitude and large-depth residual compressive stresses, restraining crack propagation to a certain extent, and improving the gear fatigue resistance. Finally, the ultrasonic machining effect on gear fatigue resistance was theoretically substantiated from the ultrasonic vibration system and surface integrity standpoints. This review aims to optimize the application of ultrasonic-assisted machining, in order to produce gears with enhanced fatigue resistance and surface integrity.

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Section: Current Status Of Ultrasonic-assisted Machining Technologymentioning

confidence: 99%

Ultrasonic assisted machining of gears with enhanced fatigue resistance: A comprehensive review

Bie

Zhao

et al. 2022

Advances in Mechanical Engineering

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“…However, despite the seemingly simple principles of the manufacturing concept, implementing it in practice can be highly challenging. In recent years, researchers have developed a variety of processing methods applied to bionic manufacturing, which include machining [7], electrodeposition [8], templating [9], chemical modification [10], bio-forming, and more. Unfortunately, each of these methods has its limitations.…”

Section: Introductionmentioning

confidence: 99%

Laser-based bionic manufacturing

Li,

Zhang,

Jakobi

et al. 2024

Int. J. Extrem. Manuf.

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Over millions of years of natural evolution, organisms have developed nearly perfect structures and functions. The self-fabrication of organisms serves as a valuable source of inspiration for designing the next-generation of structural materials, and is driving the future paradigm shift of modern materials science and engineering. However, the complex structures and multifunctional integrated optimization of organisms far exceed the capability of artificial design and fabrication technology, and new manufacturing methods are urgently needed to achieve efficient reproduction of biological functions. As one of the most valuable advanced manufacturing technologies of the 21st century, laser processing technology provides an efficient solution to the critical challenges of bionic manufacturing. This review outlines the processing principles, manufacturing strategies, potential applications, challenges, and future development outlook of laser processing in bionic manufacturing domains. Three primary manufacturing strategies for laser-based bionic manufacturing are proposed: subtractive manufacturing, equivalent manufacturing, and additive manufacturing. The progress and trends in bionic subtractive manufacturing applied to micro/nano structural surfaces, bionic equivalent manufacturing for surface strengthening, and bionic additive manufacturing aiming to achieve bionic spatial structures, are reported. Finally, the key problems faced by laser-based bionic manufacturing, its limitations, and the development trends of its existing technologies are discussed.

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“…At present, vibration cutting has been widely used in turning, milling, drilling and other cutting processes. It has excellent performance in reducing cutting force and cutting temperature [19][20][21], inhibiting tool wear [22], improving surface quality [23][24][25][26] and improving surface performance [27]. Geng et al [28] studied the effect of rotating ultrasonic ellipse machining (RUEM) on the formation and suppression of carbon fiber reinforced plastic (CFRP) delamination and found that RUEM can effectively suppress the delamination of CFRP.…”

Section: Introductionmentioning

confidence: 99%

Effect of cutting parameters on chips and burrs formation with traditional micromilling and ultrasonic vibration assisted micromilling

Yuan

Fang

Zhang

et al. 2022

Int J Adv Manuf Technol

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In the traditional micromilling(TMM) of Inconel718 alloy, due to the influence of material plas ticity and size effect, relatively large burr will be produced. In order to solve the burr proble m in micromilling, ultrasonic vibration in feed direction is applied to the workpiece to complet e vibration cutting. Combined with trajectory simulation and cutting experiment, the burr forma tion mechanism of TMM and ultrasonic vibration assisted micromilling(UVAMM) was studied.The results show that when the ratio of amplitude(A) to feed per tooth(ƒz) is greater than 0.5, continuous cutting changes to intermittent cutting. Compared with TMM, UVAMM improves ch ip breaking ability, facilitates the propagation of burr crack and effectively inhibits the formatio n of burr. However, due to the influence of cutting edge radius, A/ƒz should be set larger. Wh en the chip breaking condition is reached, the burr shape is usually tearing or flocculent. Unde r the conditions of low speed(n), large ƒz and large A, the burr suppression is more obvious.

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Feasibility Study on Ultrasonic Vibration Assisted Milling for Squamous Surface

Cited by 23 publications

References 10 publications

Ultrasonic assisted machining of gears with enhanced fatigue resistance: A comprehensive review

Ultrasonic assisted machining of gears with enhanced fatigue resistance: A comprehensive review

Laser-based bionic manufacturing

Effect of cutting parameters on chips and burrs formation with traditional micromilling and ultrasonic vibration assisted micromilling

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