The need to produce olefins via catalytic cracking has attracted increased attention in recent years. In this paper results are presented with catalysts composed of two or more of the following metal oxides: CaO, A1203, SrO, MgO, Ti02, Mn02, Zr02, and K20. A fixed bed reactor system was used to evaluate the catalysts with n-hexane as feedstock. The best results were obtained with calcium aluminate based catalysts. The higher olefins yields obtained with the new catalysts compared with a-Al203 are explained by the higher conversion obtained at the same process conditions. The kinetics of the pyrolysis of n-hexane was also studied. The overall decomposition reaction is first order both for thermal cracking and for cracking in the presence of catalyst 12CaO7Al203. The kinetic parameters estimated in the presence of the catalyst are kov/ = 4.57 X 106 cm3/(g-s) and Ew = 26130 cal/mol.
Literature ReviewThe most commonly used method for manufacturing light olefins is introducing streams rich in paraffinic hydrocarbons, such as ethane, propane, and naphtha, into externally heated tubes. In this thermal decomposition process, the cracking reactions are controlled by varying the composition of the feed materials, the reaction temperature, and the residence time in the reaction tube.This method has some drawbacks, such as the high temperature required for cracking reactions, the deposition of coke in the tubes, and especially low selectivity in ethylene and other desired products (Nowak and Gunsehell, 1983).To overcome these problems, a serious effort started a few years ago to introduce catalysts in the process. Various catalytic processes for the preparation of olefins have been reported, but these processes have not yet been applied commercially because of various difficulties.