About one million gallons of acidic, hazardous, and radioactive sodiumbearing waste (SBW) is stored in stainless steel tanks a the Idaho Nuclear Technology and Engineering Center (INTEC), which is a major operating facility of the Idaho National Engineering and Environmental Laboratory (INEEL). Steam reforming is a candidate technology being investigated for converting the SBW into a road ready waste form that can be shipped to the Waste Isolation Pilot Plant in New Mexico for interment. For Phase 2, the process feed rate, reductant stoichiometry, and process temperature were varied to identify and demonstrate how the process might be optimized to improve operation and product characteristics. The first week of testing was devoted primarily to process chemistry and the second week was devoted more toward bed stability and particle size control.iii iv
EXECUTIVE SUMMARYAbout one million gallons of acidic, hazardous and radioactive, sodium-bearing waste (SBW) is stored in stainless steel tanks at the Idaho Nuclear Technology and Engineering Center (INTEC), which is a major operating facility of the Idaho National Engineering and Environmental Laboratory (INEEL). Steam reforming is a candidate technology being investigated for treatment of the SBW into a road ready waste form that can be shipped to the Waste Isolation Pilot Plant in New Mexico for interment.Fluidized bed steam reforming technology, licensed to ThermoChem Waste Remediation, LLC (TWR) by Manufacturing Technology Conversion International (MTCI), was tested in two phases using an INEEL (Department of Energy) fluidized bed test system. This first phase of tests showed that SBW could be successfully converted into an alkali carbonate powder without serious agglomeration, but the emphasis was on process viability and reliability rather than on production and optimization.Phase 2 tests were performed in October 2003 to evaluate the MTCI process under a wider range of conditions and using a more efficient liquid reductant. The process feed rate, reductant stoichiometry, and process temperature were varied to identify and demonstrate how the process might be optimized to improve operation and product characteristics. The tests also demonstrated the performance of a Maximum Achievable Control Technology (MACT)-compliant off-gas system. TWR participated in the Phase 2 tests to ensure that the tests satisfactorily represented the MTCI technology to the extent possible. During test planning stages, TWR provided recommendations for process chemistry modifications and reviewed test objectives. Under subcontract to the INEEL, TWR personnel observed the test series, provided consultation and recommendations during the tests, and produced an observation report for INEEL.
Test Accomplishments, Conclusions, and RecommendationsThe MTCI steam reforming process provides a thermal and reactive environment to evaporate the liquid SBW simulant feed to a dry, granular product and destroy nitrates in the feed and NO x evolved from those nitrates. The product is a water-...