FEM analysis and design bulb shield progressive draw die

Sheng, Z. Q.; Taylor, R.; Strazzanti, M.

doi:10.1016/j.jmatprotec.2007.01.004

Cited by 13 publications

(3 citation statements)

References 11 publications

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“…Through the use of finite element modeling, Sheng et al (2007) have demonstrated, for example, that the die development time for an automotive bulb shield was reduced from several weeks to several days. Through finite element analysis (FEA), formability engineers convey to die engineers the processing parameters, material properties, and tooling geometry which will lead to the highest chance of manufacturing success.…”

Section: Motivationmentioning

confidence: 99%

A new experimental test apparatus for angle binder draw bead simulations

Smith

Zhou

et al. 2009

Journal of Materials Processing Technology

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Section: Motivationmentioning

confidence: 99%

A new experimental test apparatus for angle binder draw bead simulations

Smith

Zhou

et al. 2009

Journal of Materials Processing Technology

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“…Sheet metal simulation technology has matured over the past decade. Major commercial finite element method (FEM) codes, such as DYNAFORM, PAM-STAMP and AUTOFORM, are providing reliable capability to analyze the sheet forming process [5]. The FEM simulation can be made fully automatic and can be extended to cases of complex geometry, loading material properties as well as to other objective functions of the optimisation problem [6].…”

Section: Introductionmentioning

confidence: 99%

Investigation on Forming Process of Automobile Trunk Side Panel Based on Numerical Simulation Technology

Fan

Wang

et al. 2013

AMR

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The forming process of automobile trunk side panel was investigated, using numerical simulation technology, to acquire the feasible process parameters and improve the formability of the product. With the technology, the manufacturability working procedures and drawing process parameters of the product were analyzed, calculated and simulated to achieve optimum formability characteristics. The method effectively lowers the probability of springback, wrinkling and thickness reduction, and shortens design cycle and cost. Based on the simulation results including forming limit diagram and thickness distribution diagram, the feasible process parameters are determined.

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“…Sheng, R. Taylor, M. Strazzanti discussed about FEM analysis and design of bulb shield progressive die. Draw processes of a dome shape bulb shield are modeled and analyzed in this paper [4]. The authors K. Park and S. Choi discussed about Finite element analysis for the lamination process of a precision motor core using progressive stacking dies.…”

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confidence: 99%

Design and Analysis of Progressive Die for an Industrial Component

Derle¹

2019

IJRASET

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Dies had been used in industries from years, especially for sheet metal and other forming operations. Progressive dies are forming tool comprises of two or more stations performing different operations. The raw material travels from first station to last to be formed into the finished product. In sheet metal manufacturing, the process of design and development of different components is a highly intricate. It leads to various uncertainties. These uncertainties can cause heavy manufacturing losses. Identification of these risks and resolving them is a tough job for the designer. So in this paper authors have discussed about development of a computer-aided progressive die design for an industrial component with an analysis. Design and analysis of progressive die for the given component leads to precise path for various operations which results into maximum use of material. Previously the component has been made using simple dies for different operations. Use of progressive die is beneficial because of the ability to build precision tooling in less time and at a lower cost which also can reduce labour cost. Keywords: Design complexity, progressive die, computer aided design and analysis, precision tooling, increased productivity etc. obtain better electro-magnetic properties [5].J. Choi and C. Kim discussed about a compact and practical CAD/CAM system for the blanking or piercing of irregular shapedsheet metal products for progressive working. This paper describes research work into developing the computer-aided design and manufacturing of stator and rotor parts with blanking or piercing operations [6]. In this paper, the author Prakash H. Joshi ,given the design and construction of press tools in which various types dies viz. single stations dies, compound dies, combination dies, progressive dies etc. A stepwise design calculations are given for design of various dies [8]. VIII. CONCLUSIONProgressive die is economical way to form metal components, it keeps the strength, durability of metals. Also FEM analysis done for progressive die components. The calculations and FEM results are within limits. All results of stresses and frequencies obtained from analysis shows that they are in acceptable range. So the designed progressive die is safe for the production of given components under loading conditions.

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FEM analysis and design bulb shield progressive draw die

Cited by 13 publications

References 11 publications

A new experimental test apparatus for angle binder draw bead simulations

A new experimental test apparatus for angle binder draw bead simulations

Investigation on Forming Process of Automobile Trunk Side Panel Based on Numerical Simulation Technology

Design and Analysis of Progressive Die for an Industrial Component

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