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The Pelton turbine, known for its high application water head, wide efficient operating range, and rapid start-stop capability, is ideal for addressing intermittent and stochastic load issues. This study numerically analyzes the transient two-phase flow and energy dissipation during the startup of a Pelton turbine. Dynamic mesh technology controlled nozzle opening changes, and momentum balance equations managed runner rotation. Findings showed that the runner speed initially increased rapidly and then more slowly, and flow rate matched the nozzle opening variations. Runner torque first rose linearly, then decreased, with the fastest decline during nozzle closing. Hydraulic efficiency peaked early in nozzle reduction but then dropped sharply. Strong vortices formed due to upstream inflow and downstream backflow impact in the distributor pipe. The jet needle and guide vane improved flow in the converging section of nozzle, but flow began to diffuse with increased stroke. Initially, the jet spread fully on the bucket surface, but later only affected the bucket tips. Pressure fluctuations in the water supply mechanism were primarily due to jet needle motion, with higher amplitude during movement and lower when stationary. These fluctuations propagated upstream, weakening over distance. Reynolds stress work and turbulent kinetic energy generation, respectively, dominated energy transmission and energy dissipation, with their maximum contribution exceeding 96% and 70%. High-energy clusters corresponded to jet impact positions, highlighting jet-bucket interference as crucial for energy transport. This study established a performance evaluation method for Pelton turbine startups, supporting further investigation into characteristic parameters, flow evolution, and energy dissipation patterns.
The Pelton turbine, known for its high application water head, wide efficient operating range, and rapid start-stop capability, is ideal for addressing intermittent and stochastic load issues. This study numerically analyzes the transient two-phase flow and energy dissipation during the startup of a Pelton turbine. Dynamic mesh technology controlled nozzle opening changes, and momentum balance equations managed runner rotation. Findings showed that the runner speed initially increased rapidly and then more slowly, and flow rate matched the nozzle opening variations. Runner torque first rose linearly, then decreased, with the fastest decline during nozzle closing. Hydraulic efficiency peaked early in nozzle reduction but then dropped sharply. Strong vortices formed due to upstream inflow and downstream backflow impact in the distributor pipe. The jet needle and guide vane improved flow in the converging section of nozzle, but flow began to diffuse with increased stroke. Initially, the jet spread fully on the bucket surface, but later only affected the bucket tips. Pressure fluctuations in the water supply mechanism were primarily due to jet needle motion, with higher amplitude during movement and lower when stationary. These fluctuations propagated upstream, weakening over distance. Reynolds stress work and turbulent kinetic energy generation, respectively, dominated energy transmission and energy dissipation, with their maximum contribution exceeding 96% and 70%. High-energy clusters corresponded to jet impact positions, highlighting jet-bucket interference as crucial for energy transport. This study established a performance evaluation method for Pelton turbine startups, supporting further investigation into characteristic parameters, flow evolution, and energy dissipation patterns.
Duplex stainless-steel grade 2205 (2205 DSS) is the most widely used of the current duplex materials. The duplex steel alloy is characterized by high strength and high corrosion resistance through enhancing nitrogen and molybdenum contents. The activated tungsten inert gas (ATIG) welding technique uses the same equipment as tungsten inert gas (TIG), but prior to the welding operation, a thin layer of flux is deposited. Activation fluxes are known to influence the shape and energy characteristics of the arc. They promote the change in shapes and dimensions of the welds, namely, increasing the depth and narrowing the weld width. This work is dedicated to investigate the influence of the thermophysical properties of individual metal oxide fluxes on 2205 DSS welding morphology. It helps also to identify the recommended flux properties in order to perform full penetrated ATIG welds. Thirteen kinds of oxides (SiO2, TiO2, Fe2O3, Cr2O3, ZnO, Mn2O3, V2O5, MoO3, Co3O4, SrO, ZrO2, CaO, and MgO) have been tested and three current intensity levels (120, 150 and 180 A) have been considered. The results showed that the main input factors affecting the weld depth (D) were the welding current intensity with a contribution of up to 53.36%, followed by the oxides enthalpy energy with 15.05% and then by the difference between the oxides and the base metal of 2205 DSS (BM 2205 DSS) melting points with a contribution of 9.71% of the data variance. The conditions on individual oxides’ thermophysical properties to achieve full penetrated weld beads have been also revealed.
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