Finite Element Simulation and Experimental Analysis of Cutting Forces in Orthogonal Turning in AISI-1045 Steel

Juárez, Marco Antonio Prieto; Gómez, Eduardo Aguilera; Mora, Héctor Plascencia; Orozco, Elías Rigoberto Ledesma; Arredondo, Juan Francisco Reveles; Silva, Martha Libia Campos

doi:10.13053/cys-23-1-3134

CyS

2019

DOI: 10.13053/cys-23-1-3134

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Finite Element Simulation and Experimental Analysis of Cutting Forces in Orthogonal Turning in AISI-1045 Steel

Marco Antonio Prieto Juárez

Eduardo Aguilera Gómez

Héctor Plascencia Mora

et al.

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2024

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Machining Studies on AISI 4140 Steel as Automotive Axle and Drive Shafts in Automobile via Numerical Simulation

Senthilkumar

2024

SAE Technical Paper Series

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<div class="section abstract"><div class="htmlview paragraph">This study focuses on machining automobile parts such as drive shafts and axles made of low alloy steel AISI 4140. The influence of cutting inserts geometrical parameters, viz., relief angle (RIA), rake angle (RAA), and nose radius (NA) are studied by designing experiments using Taguchi’s methodology. Numerical simulation is conducted using DEFORM-2D; a suitable L<sub>9</sub> orthogonal array (OA) is considered for this work for varying combinations of inputs, and the resultant cutting force, maximum principal stress, and tool life are determined. Adopting a signal-to-noise (S/N) ratio minimizes the outputs for better machining conditions and achieves high-quality components with precision, tolerance, and accuracy. The ideal conditions obtained from the S/N ratio are RAA of 6°, RIA of 3°, and NR of 0.6 mm. Analysis of variance presents that the NR influences the resultant cutting force, wear depth, and work piece damage 73.51%, RAA following by 23.99%, and RIA by 2.03% achieved with a R<sup>2</sup> value of 99.53%.</div></div>

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Machining Studies on AISI 4140 Steel as Automotive Axle and Drive Shafts in Automobile via Numerical Simulation

Senthilkumar

2024

SAE Technical Paper Series

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Finite Element Simulation and Experimental Analysis of Cutting Forces in Orthogonal Turning in AISI-1045 Steel

Cited by 1 publication

References 2 publications

Machining Studies on AISI 4140 Steel as Automotive Axle and Drive Shafts in Automobile via Numerical Simulation

Machining Studies on AISI 4140 Steel as Automotive Axle and Drive Shafts in Automobile via Numerical Simulation

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